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Agitation friction point braze welding method for metal plate overlap joint combination

A friction stir, metal sheet technology, applied in metal processing equipment, welding equipment, welding equipment and other directions, can solve the problems of complex tool design and preparation, demanding power supply capacity, limited welding area, etc., to achieve excellent film removal ability, eliminate Brittle crystal structure and cracks, the effect of simplifying tool design and manufacture

Active Publication Date: 2014-12-24
咸阳瞪羚谷新材料科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Traditional resistance spot welding has the obvious advantages of high efficiency and protection-free, but it has the following disadvantages: (1) high energy consumption: the power supply is required to provide high power instantly, and the power supply capacity is demanding; (2) it is not suitable for copper and aluminum base materials , Silver base material with very low resistivity
Although this technology has the advantage of being able to backfill the keyhole, the disadvantages are: (1) The design and preparation of the tool are complicated and the operation is complicated; (2) The welding area is limited; (3) When there is a base material with high strength, the needle wears seriously

Method used

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  • Agitation friction point braze welding method for metal plate overlap joint combination
  • Agitation friction point braze welding method for metal plate overlap joint combination
  • Agitation friction point braze welding method for metal plate overlap joint combination

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Embodiment Construction

[0033] The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

[0034] The applicant aimed at the common problems (limited welding area; needle wear) and special problems (residual keyhole; complex tool design and manufacture) existing in the existing friction stir spot welding technology, by using needle-free tools, pre-set solder and increasing the top In the forging process, a friction stir spot brazing technology (FSSB: Friction Stir Spot Brazing) using a needle-free tool is proposed to obtain a dense interface, no brittle crystal structure, no keyhole, no wear, a large area, high efficiency, and energy saving. welding effect. The basic process (including tools and solder) see figure 1 (a) ~ (d). However, if the upper plate of the spot welding combination is a thick plate (thickness greater than or equal to 5mm), considering that the strength of the stress and strain field transmitted to the welding interfac...

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PUM

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Abstract

The invention discloses an agitation friction point braze method for a metal plate overlap joint combination. The method comprises the following steps: placing a brazing filler metal at a to-be-welded position in advance, starting a needle-free tool to rotate, and melting the brazing filler metal by virtue of frictional heat between a shoulder and the surface of an upper plate; after in-situ friction is performed for few seconds, shutting down, and applying upset forging, thereby finishing a large-area spot welding process under the condition of no abrasion and no key holes. By virtue of the twisting effect of a tool on an interface in a friction stage, the dissolution effect of the brazing filler metal on a mother metal in an in-situ friction stage and the upset forging effect of the tool on the interface in a shutdown stage, an oxidation film is easily broken, and oxidation film fragments are easily extruded along with the molten brazing filler metal which is alloyed; meanwhile, the interface wetting property and final compactness are improved, crystal structures containing brittle phases are eliminated, the soldering seam tenacity is improved, and the method can be used in occasions such as electric power fittings, electric contacts, cookers, hybrid electric vehicle series welding and overlap joint welding of thin aluminum plates in automobile and aircraft manufacturing.

Description

technical field [0001] The invention belongs to the field of welding, and relates to a partial lap joint method for overlapping joints of copper, aluminum, silver, etc., in particular to a friction stir point brazing method for lap joints of copper, aluminum, silver, and other metal plates. Background technique [0002] Traditional resistance spot welding has the obvious advantages of high efficiency and protection-free, but it has the following disadvantages: (1) high energy consumption: the power supply is required to provide high power instantly, and the power supply capacity is demanding; (2) it is not suitable for copper and aluminum base materials , Silver base material with very low resistivity. In recent years, inspired by the friction stir welding method invented by the British Welding Institute in 1991, Japan and Germany have successively reported two new techniques for achieving spot welding by friction: (1) Friction stir spot welding using traditional needle tool...

Claims

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Application Information

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IPC IPC(8): B23K20/12B23K1/00
CPCB23K1/00B23K20/122
Inventor 张贵锋康常威倪显清蔡杰
Owner 咸阳瞪羚谷新材料科技有限公司
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