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Hypereutectic high-chromium white cast iron and preparation method thereof

A high-chromium white cast iron and hypereutectic technology, applied in the direction of improving process efficiency, etc., can solve the problems of porosity in castings, limited refinement of hypereutectic high-chromium cast iron, low toughness of high-chromium cast iron with nitrogen addition, etc. question

Active Publication Date: 2014-09-24
GUANGDONG INST OF NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The material uses tungsten, nitrogen, niobium, boron, and rare earth elements to achieve fine carbides, but the amount of tungsten added is less than 3.5%, and it exists in the matrix and M in solid solution form. 7 C 3 Among carbides, hypereutectic high chromium cast iron does not have new phases, such as WC, W 2 The existence of C phase indicates that less than 3.5% of tungsten has limited effect on the refinement of hypereutectic high chromium cast iron structure, adding nitrogen and high chromium cast iron has low toughness, and at the same time, pores are easy to occur in castings

Method used

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  • Hypereutectic high-chromium white cast iron and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Hypereutectic high chromium white cast iron composition and mass percentage: C: 3.7%, Cr: 29%, Si: 0.6%, Mn: 0.6%, Ti: 1.9%, W: 3.8%, P, S≤0.04% , Al: 0.025%, Y: 0.2%, and the balance is Fe.

[0035] Put lime in the bottom of the furnace, add steel scrap, high-carbon ferrochrome, and pig iron into the medium-frequency induction furnace with vacuum system in proportion, open the furnace cover to transmit electricity, add slag-forming materials when molten iron is seen in the furnace, and when the furnace charge is completely melted, Scrape slag-making materials to make new slag, add ferrosilicon and ferromanganese into the furnace for pre-deoxidation according to the weight percentage of 1.5%, wait for 8 minutes, take the pre-furnace sample for analysis, and adjust the hypereutectic high-chromium white according to the analysis results of the pre-furnace sample. Cast iron composition, after the composition is qualified, the furnace slag is grilled, and new slag is made a...

Embodiment 2

[0039] Hypereutectic high chromium white cast iron composition and mass percentage: C: 4.0%, Cr: 28%, Si: 0.6%, Mn: 0.6%, Ti: 2.1%, W: 4.2%, P, S≤0.04% , Al: 0.025%, Y: 0.25%, and the balance is Fe.

[0040] Put lime in the bottom of the furnace, add steel scrap, high-carbon ferrochrome, and pig iron into the medium-frequency induction furnace with vacuum system in proportion, open the furnace cover to transmit electricity, add slag-forming materials when molten iron is seen in the furnace, and when the furnace charge is completely melted, Scrape slag-making materials to make new slag, add ferrosilicon and ferromanganese into the furnace for pre-deoxidation according to the weight percentage of 1.5%, wait for 8 minutes, take the pre-furnace sample for analysis, and adjust the hypereutectic high-chromium white according to the analysis results of the pre-furnace sample. After the composition is qualified, the furnace slag is grilled and new slag is made at the same time. The te...

Embodiment 3

[0044] Hypereutectic high chromium white cast iron composition and mass percentage: C: 4.3%, Cr: 27%, Si: 0.6%, Mn: 0.6%, Ti: 2.3%, W: 4.6%, P, S≤0.04% , Al: 0.025%, Y: 0.25%, and the balance is Fe.

[0045] Put lime in the bottom of the furnace, add steel scrap, high-carbon ferrochrome, and pig iron into the intermediate frequency induction furnace with vacuum system in proportion, open the furnace cover to transmit electricity, add slag-forming materials when molten iron is seen in the furnace, and when the furnace charge is completely melted, Scrape slag-making materials to make new slag, add ferrosilicon and ferromanganese into the furnace for pre-deoxidation according to the weight percentage of 1.5%, wait for 8 minutes, take the pre-furnace sample for analysis, and adjust the hypereutectic high-chromium white according to the analysis results of the pre-furnace sample. After the composition is qualified, the furnace slag is grilled and new slag is made at the same time. ...

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Abstract

The invention relates to a hypereutectic high-chromium white cast iron, which comprises the following components by mass percentage: 3.2-4.5% of C, 25-30% of Cr, 0.4-1.0% of Si, 0.4-1.0% of Mn, 1.5-3.0% of Ti, 3.5-5.0% of W, less than or equal to 0.04% of P and S, 0.02-0.05% of Al, 0.1-0.3% of Y, and the balance of Fe. A preparation method of the hypereutectic high-chromium white cast iron comprises the following steps: adding waste iron, pig iron and high carbon ferro-chrome in an intermediate frequency induction furnace with a vacuum system for melting, pre-deoxidizing ferrosilicon and ferromanganese, deoxidizing by using aluminium wire; adding ferrotungsten and ferrotitanium, vacuumizing, placing yttrium at bottom of ladle, dumping molten iron in the ladle, removing slag; when temperature of molten iron is reduced, pouring sand mold to obtain the hypereutectic high-chromium white cast iron; quenching, tempering, and discharging and cooling. The hardness HRC of the hypereutectic high-chromium white cast iron is 64-68, and the impact toughness is greater than 7J / CM<2>.

Description

technical field [0001] The invention relates to a cast iron and a preparation method thereof. Background technique [0002] The production and application of high-chromium cast iron as a wear-resistant and corrosion-resistant material has developed rapidly, because high-chromium cast iron contains a large amount of high hardness M 7 C 3 It has excellent wear resistance, and the chromium element dissolved in the matrix can improve the corrosion resistance of the material. So far, it has become the most widely used wear-resistant and corrosion-resistant cast iron in the world. In industrial applications, high-chromium cast iron often adopts hypoeutectic or near-eutectic components with a chromium content of 15-25% and a carbon content of 2.0-3.0%. Due to the low content of carbides, in many wear-resistant and corrosion-resistant working conditions, such as vertical mill rollers, slurry conveying impurity pumps, ball mill liners, etc., the wear resistance is obviously insuffi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C37/06C22C33/08C21D5/04
CPCY02P10/20
Inventor 郑开宏王海艳王秀连王娟农登王顺成
Owner GUANGDONG INST OF NEW MATERIALS
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