Polymer composite foam material and preparation method thereof

A composite foaming and polymer technology, applied in the field of high-filling, energy-saving, heat-preservation, fire-proof polymer composite foaming material and its preparation

Inactive Publication Date: 2014-06-11
HANCHUAN CITY XIN DAY ENERGY SAVING INSULATION MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003]At present, building insulation materials mainly include inorganic and organic materials. Aging and low price and other characteristics, but poor thermal insulation efficiency, heavy weight, can not be used in high-rise buildings
Organic insulation materials are mainly foamed plastics. The main products are polystyrene foam, phenolic foam and polyurethane foam. The main disadvantages are flammability, dripping and melting, large combustion smoke, high toxicity, and hydrogen cyanide gas. , Once a fire breaks out, it is extremely toxic to the human body
The current organic thermal insulation materials have a large market demand, mature production technology, light weight, and easy installation. The main disadvantage is that the fire resistance cannot meet the requirements.

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0035] A method for preparing a polymer composite foam material, comprising the following steps:

[0036] The first step, internal mixing: silicone rubber, porcelain powder, ceramic microspheres, aluminum hydroxide, zinc borate, white carbon black, silicone additives, silicone oil, dicumyl peroxide, 10# paraffin oil, stearin Zinc acid, AC foaming agent, diphenylsilanediol, and ferric oxide are added to the internal mixer for banburying. The banburying temperature is 90±5°C, and the banburying time is 6–8 minutes. The silicon Rubber, porcelain powder, ceramic microspheres, aluminum hydroxide, zinc borate, white carbon black, silicone additives, silicone oil, dicumyl peroxide, 10# paraffin oil, zinc stearate, AC foaming agent, di The mass ratio of phenylsilanediol and ferric oxide is: 20-30:40-60:10-15:30-50:5-8:3-5:2-3:0.5-1:0.5-0.8 :2-3:1-2:3-4:2-4:3-5;

[0037] The second step, tablet extrusion: discharge the materials mixed in the first step into the single-screw extruder ...

Embodiment 1

[0043] A method for preparing a polymer composite foam material, comprising the following steps:

[0044] The first step: internal mixing: take 28Kg silicone rubber, 52Kg porcelain powder, 12Kg ceramic microspheres, 38Kg aluminum hydroxide, 6.6Kg zinc borate, 3.8Kg white carbon black, 2.2Kg silicone additives, 0.75Kg silicone oil, 0.6Kg Add dicumyl peroxide, 2.2Kg10# paraffin oil, 0.6Kg zinc stearate, 3.2Kg AC foaming agent, 3.6Kg diphenylsilanediol, 3.3Kg ferric oxide into the internal mixer, fully banbury , the banburying temperature is 92°C, and the banburying time is 6 minutes;

[0045]Step 2: Extrusion: Discharge the materials that have been kneaded in the first step into the single-screw extruder for extruding. Zone 985°C, zone four 112°C, zone five 122°C, zone six 113°C;

[0046] The third step: vulcanization and foaming: the sheet extruded in the second step is sent to a high-temperature foaming furnace for vulcanization and foaming. The temperature of the foaming fu...

Embodiment 2

[0051] The preparation method of polymer composite foam material comprises the following steps:

[0052] The first step: Banbury: take 20Kg silicone rubber, 40Kg porcelain powder, 10Kg ceramic microspheres, 30Kg aluminum hydroxide, 5Kg zinc borate, 3Kg white carbon black, 2Kg silicone additive, 0.5Kg silicone oil, 0.5Kg peroxide Cumene, 2Kg 10# paraffin oil, 1Kg zinc stearate, 3Kg AC foaming agent, 2Kg diphenylsilicone diol, 3Kg ferric oxide were added to the mixer, and the mixing temperature was 90℃. , the mixing time is 6 minutes;

[0053] The second step: Extrusion: The materials that have been mixed in the first step are discharged into the single-screw extruder for extruding. Zone 100°C, zone four 110°C, zone five 120°C, zone six 110°C;

[0054] The third step: vulcanization and foaming: the sheet extruded in the second step is sent to a high-temperature foaming furnace for vulcanization and foaming. The temperature of the foaming furnace is 210 ° C, and the foaming tim...

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Abstract

The invention relates to a preparation method of a polymer composite foam material. The method comprises the following steps: 1, banburying, namely mixing the raw materials at a certain mass ratio, then adding the mixture into an internal mixer, and performing internal mixing at a temperature of 90+ / -5 DEG C for 6-8 hours; 2, discharging the mixture to a single screw extruder and extruding; 3, feeding a panel to a high-temperature foaming furnace and performing curing foaming; 4, cutting and tailoring the panel into sheets, so as to prepare the product. The prepared material disclosed by the invention has the characteristics of being good in heat insulation and heat preservation effects, light in weight, environment-friendly and non-toxic, convenient to install, and low in price, can achieve the A grade of flame retardant requirements, and can be applied to the fields of high-rise buildings, residential houses, ship engineering, cold storage, petrochemical engineering, chemical engineering, defense-related science and technology, cold insulation engineering of military industry and the like.

Description

technical field [0001] The invention relates to a high-filling, energy-saving, heat-retaining, fireproof polymer composite foaming material and a preparation method thereof. Through the use of special rubber and plastic processing equipment, a large amount of flame retardants and fireproofing agents are filled into the high molecular polymers. The high molecular polymers are only used as skeleton materials to bond the flame retardants and fireproofing agents together to meet the fire protection requirements. Through The high-temperature foaming process enables the product to have high thermal insulation performance. Background technique [0002] At present, high-rise buildings, residential buildings, cold storage, ship engineering, petrochemical and other fields require thermal insulation materials to have better energy-saving thermal insulation performance and fire performance, especially for high-rise buildings, which are required to meet the requirements of Class A fire p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L83/04C08K13/04C08K7/24C08K3/22C08K3/38C08K3/36C08K5/14C08K5/098C08K5/5419C08J9/10B29C47/92B29C35/02C08L23/16C08L23/12C08L23/06B29C48/92
CPCB29C48/92B29B7/726B29C48/0022B29C48/08B29C48/397B29C48/875B29C2948/92561B29C2948/92704B29C2948/92828B29C2948/92895B29C2948/92923
Inventor 严鑫
Owner HANCHUAN CITY XIN DAY ENERGY SAVING INSULATION MATERIALS
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