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Rupture-resistant alloy steel hammerhead material and preparation method thereof

An alloy steel and anti-fracture technology, which is applied in the field of wear-resistant metal materials, can solve the problems of high manganese steel hammer heads such as non-wear resistance, short service life, brittle fracture, etc., and achieve reduced inclusion of oxides, increased yield, and good toughness Effect

Inactive Publication Date: 2014-03-12
MAANSHAN HENGYI MACHINERY MFG
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] There are many types of hammer head materials, the most commonly used is high manganese steel, initially because of its relatively high hardness and wear resistance, but now people find that this is not the case. In some cases, high manganese steel hammer heads are not wear-resistant and have a short service life. , the reason is that high manganese steel can only produce a high hardness surface hardened layer under the condition of large impact force, but it is not wear-resistant under the condition of small impact force; there is also medium manganese steel hammer head, because of its relatively High hardness and toughness, more durable when the impact force is not too large, and magnetic; high chromium cast iron hammer has excellent wear resistance, but poor toughness, prone to brittle fracture
All kinds of materials cannot achieve the ideal effect, so seeking reasonable materials, developing simple and practical processes, and saving resources and energy on the premise of ensuring the use requirements have become hot spots and difficulties in the field of wear-resistant materials.

Method used

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Embodiment Construction

[0013] An anti-fracture alloy steel hammer head material, which contains chemical element components and mass percentages: carbon 2.2-2.5, silicon 1.7-1.9, manganese 2.5-2.8, copper 1.2-1.5, chromium 2.7-3.1, molybdenum 4.4- 4.6, vanadium 0.6-0.8, titanium 1.5-1.6, boron 0.7-0.9, magnesium 1.0-1.2, Zr0.15-0.25, S≤0.05, P≤0.05, and the balance is iron.

[0014] The production method of described anti-fracture alloy steel hammer head material is as follows:

[0015] (1) Prepare pig iron and scrap iron as the source of iron matrix in a ratio of 1:1, put pig iron into the furnace to melt, desulfurize, deoxidize, use refining agent for one-time refining, add alloy components for alloying, and then add scrap iron to melt , adding refining agent for secondary refining, testing and adjusting the content of chemical elements to pass, casting, post-casting heat treatment, etc.;

[0016] (2) The batch sequence of alloying elements put into the furnace during the alloying process is: (1)...

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Abstract

The invention relates to a rupture-resistant alloy steel hammerhead material which contains the following chemical elements in percentage by mass: 2.2-2.5% of carbon, 1.7-1.9% of silicon, 2.5-2.8% of manganese, 1.2-1.5% of copper, 2.7-3.1% of chromium, 4.4-4.6% of molybdenum, 0.6-0.8% of vanadium, 1.5-1.6% of titanium, 0.7-0.9% of boron, 1.0-1.2% of magnesium, 0.15-0.25% of Zr, at most 0.05% of S, at most 0.05% of P and the balance of iron. The material contains the boron, molybdenum, chromium, titanium and many other alloy elements, and has the advantages of high hardness, high wear resistance and favorable toughness. The material is suitable for a medium-size crusher, is used for crushing high-hardness ores, and can not easily rupture. Part of scrap iron used as a raw material is subjected to secondary refining, the post-casting heat treatment temperature is reasonably controlled, and the raw materials are added in different batches, so that the alloy quality is more stable and uniform, thereby enhancing the comprehensive mechanical properties. When the refining agent is used for casting production, the yield is obviously enhanced.

Description

technical field [0001] The invention relates to the field of wear-resistant metal materials, in particular to an anti-fracture alloy steel hammer head material and a preparation method thereof. Background technique [0002] There are many types of hammer head materials, the most commonly used is high manganese steel, initially because of its relatively high hardness and wear resistance, but now people find that this is not the case. In some cases, high manganese steel hammer heads are not wear-resistant and have a short service life. , the reason is that high manganese steel can only produce a high hardness surface hardened layer under the condition of large impact force, but it is not wear-resistant under the condition of small impact force; there is also medium manganese steel hammer head, because of its relatively High hardness and toughness, durable and magnetic when the impact force is not too large; high chromium cast iron hammer has excellent wear resistance, but poor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/60C22C38/38C22C33/04C21D9/00
Inventor 章功国王泾文段宗银李纯金陈超王淑妍张少伍王晓芬谢勇
Owner MAANSHAN HENGYI MACHINERY MFG
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