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Instant ceramic heating tube and processing technology thereof

A technology of ceramic heating tube and processing technology, applied in the direction of heating element shape, etc., can solve the problems of slow heating speed, large energy consumption, low safety performance, etc., and achieve the effect of fast heating speed, fast heat dissipation and easy composition

Inactive Publication Date: 2014-02-12
HUNAN XINHUA COUNTY QIRUI ELECTRONICS APPLIANCES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the common copper heating pipes, water storage heaters, and gas heaters currently in use have complex structures, large volumes, slow heating speeds, low safety performance, large energy consumption, and poor environmental protection performance.

Method used

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  • Instant ceramic heating tube and processing technology thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A processing technology for an instant heating ceramic heating tube, comprising the following steps:

[0047] S1. Ceramic Rod Preparation

[0048] The ceramic rod includes the following raw materials:

[0049] α-alumina 93.5kg

[0050] Suzhou soil 1.55kg

[0051] Calcium Carbonate and SiO 2 Mixture 2.65kg

[0052] Yttrium oxide 0.3kg

[0053] Zirconia 2kg

[0054] The overall process of the process steps is: raw material processing—baking—ingredients—ball milling—wax adding and stirring—wax cake making—molding—blank inspection—wax removal and biscuit—semi-finished product inspection, wherein 11.3kg of wax is added after the raw materials are mixed and ball milled hot pressing at 60°C and bisque firing at 1350°C to form the ceramic rod;

[0055] S2. Preparation of resistive film

[0056]Alumina green ceramic sheets for resistive film include the following raw materials:

[0057] α-alumina 93kg

[0058] Suzhou soil 1kg

[0059] Calcium carbonate 1kg

[0060] A...

Embodiment 2

[0067] A processing technology for an instant heating ceramic heating tube, comprising the following steps:

[0068] S1. Ceramic Rod Preparation

[0069] The ceramic rod includes the following raw materials:

[0070] α-alumina 93.5kg

[0071] Suzhou soil 1.55kg

[0072] Calcium Carbonate and SiO 2 Mixture 2.65kg

[0073] Yttrium oxide 0.3kg

[0074] Zirconia 2kg

[0075] The overall process of the process steps is: raw material processing—baking—ingredients—ball milling—wax adding and stirring—wax cake making—molding—blank inspection—wax removal and biscuit—semi-finished product inspection, wherein 11.3kg of wax is added after the raw materials are mixed and ball milled hot pressing at 60°C and bisque firing at 1350°C to form the ceramic rod;

[0076] S2. Preparation of resistive film

[0077] Alumina green ceramic sheets for resistive film include the following raw materials:

[0078] α-alumina 96kg

[0079] Suzhou soil 2kg

[0080] Calcium carbonate 3kg

[0081] ...

Embodiment 3

[0088] A processing technology for an instant heating ceramic heating tube, comprising the following steps:

[0089] S1. Ceramic Rod Preparation

[0090] The ceramic rod includes the following raw materials:

[0091] α-alumina 93.5kg

[0092] Suzhou soil 1.55kg

[0093] Calcium Carbonate and SiO 2 Mixture 2.65kg

[0094] Yttrium oxide 0.3kg

[0095] Zirconia 2kg

[0096] The overall process of the process steps is: raw material processing—baking—ingredients—ball milling—wax adding and stirring—wax cake making—molding—blank inspection—wax removal and biscuit—semi-finished product inspection, wherein 11.3kg of wax is added after the raw materials are mixed and ball milled hot pressing at 60°C and bisque firing at 1350°C to form the ceramic rod;

[0097] S2. Preparation of resistive film

[0098] Alumina green ceramic sheets for resistive film include the following raw materials:

[0099] α-alumina 95kg

[0100] Suzhou soil 1.5kg

[0101] Calcium carbonate 2kg

[0102...

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Abstract

The invention provides an instant ceramic heating tube comprising a ceramic rod and a resistive film. According to the resistive film, an aluminum oxide green tape serves as a substrate, and a tungsten metal heating circuit film is printed on the substrate. An external electrode is lead out through brazing of the tungsten metal heating circuit film. The aluminum oxide green type wraps the ceramic rod. The aluminum oxide green tape and the ceramic rod are fired together and form a whole. A preparation method of the instant ceramic heating tube comprises the steps that firstly, the ceramic rod and the resistive film are prepared, the ceramic rod is coated with the resistive film, hot-pressing and co-firing are conducted, and the instant ceramic heating tube is formed. The instant ceramic heating tube is simple and compact in structure, high in temperature rising speed, even in heating, resistant to corrosion, environmentally friendly, and capable of saving energy.

Description

technical field [0001] The invention relates to a ceramic heater, in particular to an instant ceramic heating tube and its processing technology. Background technique [0002] At present, the common copper heating pipes, water storage heaters, and gas heaters currently in use have complex structures, large volumes, slow heating speeds, low safety performance, large energy consumption, and poor environmental protection performance. The ceramic heater is a heater with high efficiency and uniform heat distribution, which can ensure uniform temperature on the hot surface, eliminate hot spots and cold spots of the equipment, and has the advantages of long life, good thermal insulation performance, strong mechanical properties, corrosion resistance, and anti-magnetic field. . Therefore, it is necessary to design an instant ceramic heater to heat the water flowing through the ceramic tube and supply it to the heating tube water heater. Contents of the invention [0003] The tec...

Claims

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Application Information

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IPC IPC(8): H05B3/42C04B35/10C04B35/622
Inventor 刘文刚晏育权刘贤香吴研刘辉
Owner HUNAN XINHUA COUNTY QIRUI ELECTRONICS APPLIANCES
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