Aluminum-based sandwich panel for construction industry and preparation method thereof

A sandwich panel, aluminum-based technology, applied in the field of sandwich panels, can solve the problems of lack of heat insulation and noise reduction functions of aluminum composite panels, short service life of gypsum panels, etc. The effect of long service life

Active Publication Date: 2012-08-15
元泰达新材料江苏有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, interior decoration ceiling materials mainly include gypsum board and aluminum-plastic board. Gypsum board is prone to short life due to moisture, but aluminum-plastic board lacks good heat insulation and noise reduction functions.

Method used

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  • Aluminum-based sandwich panel for construction industry and preparation method thereof
  • Aluminum-based sandwich panel for construction industry and preparation method thereof
  • Aluminum-based sandwich panel for construction industry and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] With aluminum panel / / aluminum oxide hollow sphere-aluminum composite material core / / aluminum panel structural material and its preparation process In this embodiment, alumina hollow spheres with a particle size of 1.6-2.0mm, LY12 plates with a thickness of 1.26mm and 6063 aluminum are used Alloys as raw materials; figure 1 Schematic of the equipment used to prepare the materials for this example. The concrete implementation of present embodiment 1 comprises the following steps:

[0028] (1) Grind the surface of the aluminum panel S12 with coarse sandpaper to remove the scale, and use a coarse steel wire wheel to grind out irregular lines with a depth of 0.1-0.3mm;

[0029] (2) The mold S11 is hoisted into the casting chamber S09, and a graphite paper gasket S17 is placed between the bottom of the mold and the casting chamber; a breathable partition S13 is placed on the bottom of the mold S11;

[0030] (3) Fix the aluminum panel with surface roughening treatment in the...

Embodiment 2

[0039] With aluminum panel / / fly ash-aluminum composite material core / / aluminum panel structural material and its preparation process

[0040] In this embodiment, fly ash with a particle size of 1.6-2.0 mm and 6063 aluminum alloy are used as raw materials. The specific implementation of this embodiment includes the following steps:

[0041] (1) Prepare the prefabricated block of the fly ash particle precursor according to the following process: ① uniformly mix the fly ash particles and silica sol at a mass ratio of 10:1; ② pack the mixed particles into an effective thickness of 30mm prefabricated mold for uniform molding; ③Then put the prefabricated mold in a drying furnace and dry it at 120°C for 2 hours to obtain a prefabricated block of fly ash particle precursor.

[0042] (2) Press Figure 4 As shown, the floating bead precursor preform was loaded into the mold; however Figure 4 S12 in is blank, and S10 is the prefabricated block of fly ash particle precursor.

[0043]...

Embodiment 3

[0046] With aluminum panel / / aluminum oxide ball-aluminum composite material core / / aluminum panel structural material and its preparation process

[0047] In this embodiment, alumina balls with a particle size of 0.8-2.0 mm, LY12 plates with a thickness of 1.26 mm, and 6063 aluminum alloys are used as raw materials; the specific implementation of Embodiment 3 includes the following steps:

[0048] (1) Grind the surface of the aluminum panel S12 with coarse sandpaper to remove the scale, and use a coarse steel wire wheel to grind out irregular lines with a depth of 0.1-0.3mm;

[0049] (2) Mold S11 is hung in the casting chamber S09, graphite paper gasket S17 is placed between the bottom of the mold and the casting chamber; a breathable partition S13 is placed on the bottom of the mold S11;

[0050] (3) Fix the aluminum panel with surface roughening treatment in the mold S11, and simultaneously fill the aluminum oxide ball S10 into the interval between the aluminum plates;

[00...

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Abstract

The invention discloses an aluminum-based sandwich panel for the construction industry and a preparation method of the aluminum-based sandwich panel. The aluminum-based sandwich board has the structure formed by combing an aluminum panel, a core material and an aluminum panel in sequence, wherein the core material and the panels are in metallurgical bonding; the core material is a composite material consisting of ceramic particles and aluminum; the ceramic particles are any one of or the combination of multiple of alumina balls, alumina hollow balls, pulverized fuel ash particles and floating balls. The preparation method of the aluminum-based sandwich panel comprises the following steps of: filling a mold; preheating the mold in a casting chamber; smelting aluminum in a smelting crucible, generating negative pressure of the casting chamber to enable an aluminium smelting body to enter the mold from bottom to top; condensing the smelting body in the mold in the smelting crucible after pressurization; and carrying out surface treatment on a casting. The aluminum-based sandwich panel prepared by the invention has the functions of temperature preservation, heat insulation, noise reduction and decoration, thus the aluminum-based sandwich panel can be widely applied in the construction field.

Description

technical field [0001] The invention relates to a sandwich panel used in the construction industry, in particular to an aluminum-based sandwich panel which has the functions of fire prevention, heat preservation, heat insulation, noise reduction and decoration. The invention also relates to the aluminum-based sandwich panel Plate preparation method. Background technique [0002] In terms of exterior wall decoration in the construction industry, most of the outer layers are pasted with benzene board or extruded board. Although the paste layer has a good thermal insulation function, the flammability of benzene board paste materials makes it unable to meet the national fire protection requirements. The fires in domestic high-rise buildings in recent years have fully demonstrated this point; in addition, the weather resistance of this type of material is poor, making its life shorter. In terms of interior decoration, many sponge-like high polymers are still used as sound insula...

Claims

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Application Information

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IPC IPC(8): C22C21/00C22C32/00B22D18/06B22D19/14
Inventor 周向阳袁跃民杨娟高万明刘宏专何静
Owner 元泰达新材料江苏有限公司
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