Environment-friendly porcelain tile made from sewage squeezing mud

A technology for pressing mud and porcelain tiles, applied in the field of ceramic tiles, can solve the problems of paper scraps and oil stains that cannot be completely removed, limited composition and performance, and limited application scope, and achieves the promotion of recycling, wide use range and long service life. Effect

Active Publication Date: 2013-01-02
GUANGDONG NEWPEARL CERAMIC GRP CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Because this method is only dry mixing and homogenization of 10-mesh large particles, it is impossible to add other raw materials and additives to the waste sludge for slurry batching ball milling for its lack of performance. The composition and performance are limited, and the application range is greatly restricted. limit;
[0007] 2. The blank is processed with crushed waste mud, there are no spherical particles in the powder, the fluidity is poor, and interlayers are easy to occur during forming;
[0008] 3. Waste mud is the product of sewage treatment. Without ball milling and spraying treatment, paper scraps and oil stains in the mud cannot be completely removed, and the fired product will have defects such as blisters and black hearts.

Method used

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  • Environment-friendly porcelain tile made from sewage squeezing mud
  • Environment-friendly porcelain tile made from sewage squeezing mud

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] figure 1 It is a process flow chart of extracting pressed mud in the present invention.

[0037] exist figure 1 In the process of pressing mud preparation: through the design of special ditches, raw material sewage, glaze sewage, edging sewage, and flue gas settling room sewage are drained to the sewage pool, and then the sewage enters the polyacrylamide dilution pool and the lime melting pool to carry out sewage treatment. Purify and adjust the treatment to make the pH value of the sewage reach 8.5-9.0, then enter the mixed sedimentation tank, and settle in the sedimentation tank to make the solid mud gradually settle and separate from the water. The sedimentation tank enters the mud and clean water and returns to the factory for recycling as production water , the precipitated mud is squeezed by the mud press and put into the warehouse, which is used as the raw material of the environmentally friendly porcelain tiles.

[0038] figure 2 It is a production process f...

Embodiment 2

[0053] figure 1 It is a process flow chart of extracting pressed mud in the present invention.

[0054] exist figure 1 In the process of pressing mud preparation: through the design of special ditches, raw material sewage, glaze sewage, edging sewage, and flue gas settling room sewage are drained to the sewage pool, and then the sewage enters the polyacrylamide dilution pool and the lime melting pool to carry out sewage treatment. Purify and adjust the treatment to make the pH value of the sewage reach 8.5, then enter the mixed sedimentation tank, and settle in the sedimentation tank to make the solid mud gradually settle and separate from the water. After being squeezed by a mud press, the mud is put into the warehouse and used as a raw material for environmentally friendly porcelain tiles.

[0055] figure 2 It is a production process flow chart of the present invention.

[0056] exist figure 2 In the process, after the sewage is purified, the squeezed mud is extracted...

Embodiment 3

[0065] figure 1 It is a process flow chart of extracting pressed mud in the present invention.

[0066] exist figure 1 In the process of pressing mud preparation: through the design of special ditches, raw material sewage, glaze sewage, edging sewage, and flue gas settling room sewage are drained to the sewage pool, and then the sewage enters the polyacrylamide dilution pool and the lime melting pool to carry out sewage treatment. Purification and adjustment treatment, after the pH value of the sewage reaches 9.0, it enters the mixed sedimentation tank, and the solid mud is gradually precipitated and separated from the water after being settled in the sedimentation tank. After being squeezed by a mud press, the mud is put into the warehouse and used as a raw material for environmentally friendly porcelain tiles.

[0067] figure 2 It is a production process flow chart of the present invention.

[0068] exist figure 2 In the process, after the sewage is purified, the sque...

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Abstract

An environment-friendly porcelain tile made from sewage squeezing mud comprises main materials of 60-80% of sewage squeezing mud, 5-20% of quartz sand, 5-10% of spodumene, 5-10% of sodium sand, 3-8% of Zhongshan black mud, 0.3-0.5% of calgon, 0.1-0.3% of sodium citrate, and 0.2-0.3% of polyethylene glycol. The main raw materials comprise chemical components of, by weight, 63.6-67.6% of SiO2, 2.7-4.7% of CaO, 0.2-0.6% of P2O5, 14.6-19.6% of Al2O3, 0.9-1.1% of MgO, 0.78-1.0% of Li2O, 0-1.5% of Fe2O3, 2.0-5.0% of K2O, 0.1-0.5% of BaCO3, 0-0.5% of TiO2, 1.5-5.0% of Na2O and 4.5-7.5% of NaOH. The technology comprises steps of: sewage purifying treatment, squeezing mud entering the warehouse, ingredient ball milling, slurry detection, spray granulation, blank moulding, blank drying, glaze burdening, glaze grinding, glaze detection, glazing, high temperature sintering, detecting of physical and chemical performances, finished product sorting, finished product sampling observation and packaging for entering warehouse. In the invention, the two liquefaclents of calgon and sodium citrate and a blank material plasticizer polyethylene glycol are added 2 h before discharging form the mill.

Description

technical field [0001] The invention relates to a ceramic tile, in particular to an environment-friendly porcelain tile manufactured by pressing mud from sewage. Background technique [0002] Porcelain tiles have strong adaptability, high density, various varieties, rich designs and colors, good decorative effect, easy maintenance, and smooth surface like a mirror. It is getting closer and closer to nature and lifelike, and is favored by consumers. [0003] In the prior art, the well-known porcelain tiles for architectural decoration are made of raw ore, ore and raw ore clay, and are manufactured through a certain proportion of formula. This method needs to mine a large amount of ore and sand from the mountain. Environmental damage is greater. [0004] However, the current method of using waste mud to produce antique bricks, because the waste mud has complex components and also contains flocculant-polyacrylamide, after adding water and ball milling, the mud is in the form ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/135
CPCY02P40/60
Inventor 叶德林韦前黄春林朱光耀
Owner GUANGDONG NEWPEARL CERAMIC GRP CO LTD
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