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Light alloy electromagnetic ultrasonic casting and rolling integration device and method

An electromagnetic ultrasonic and light alloy technology, applied in metal rolling and other directions, can solve problems such as solidification and deformation, achieve short process, low-cost production, and solve the contradictory effect of billet thickness requirements

Inactive Publication Date: 2011-09-21
DALIAN UNIV OF TECH
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Problems solved by technology

[0008] In order to improve the production efficiency of light alloy plates and strips, reduce production costs, and solve the problems of solidification and deformation in continuous casting and rolling technology, the present invention proposes a light alloy casting technology combining slab vertical semi-continuous casting technology and continuous rolling technology Electromagnetic / ultrasonic casting and rolling integrated device and method

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  • Light alloy electromagnetic ultrasonic casting and rolling integration device and method

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Embodiment Construction

[0032] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0033] Using the light alloy electromagnetic / ultrasonic casting and rolling integrated device and method provided by the present invention, the cross-sectional size of the preparation is 6.0×600mm 2 AZ31 wrought magnesium alloy sheet.

[0034] a. Alloy smelting and pouring: prepare AZ31 wrought magnesium alloy according to the mass ratio, use industrial metal Mg, Al and Zn as raw materials, melt and smelt the alloy in an induction furnace, and use 2‰ SF for smelting 6 CO 2 Protected by protective gas; the melted alloy is poured into the copper crystallizer through the submerged sprue, and the size of the crystallizer is 120×600mm 2 , the crystallizer cuts a gap with a width of 0.4 mm along the longitudinal direction, fills the gap with mica sheets, and the distance between adjacent gaps is 30 mm, and protects the metal liquid surface with the...

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Abstract

The invention discloses a light alloy electromagnetic ultrasonic casting and rolling integration device and method, belonging to the field of metal material preparation technology. According to the invention, the continuous casting technology of a slab is combined with the hot rolling continuous deformation technology, and an electromagnetic / ultrasonic composite field is introduced into a continuous casting crystallizer to provide a light alloy sheet preparation device and method with short flow and high efficiency. The working principle of the electromagnetic ultrasonic casting and rolling integration device is that: the smelted metal liquid is poured into the crystallizer through an immersive spure, and cooled and solidified by the crystallizer to form a blank shell with a certain thickness; the outer part and upper part of the crystallizer are provided with an induction coil and an ultrasonic generator respectively so as to generate an electromagnetic / ultrasonic composite outer field, improve the surface and internal quality of the casting blank and enhance the plastic deformation capability of the casting blank; the high-quality continuous casting slab is directly subjected to hot rolling deformation; and under the effect of multiple rows of rolls at adjustable gaps and close to the crystallizer, the casting blank generates continuous plastic deformation, the thickness is gradually reduced, and the slab of a light alloy is obtained.

Description

technical field [0001] The invention belongs to the technical field of metal material preparation, in particular to the continuous casting and rolling technology of light alloy plates and strips. Background technique [0002] Light alloys have low density, high specific strength, good electrical and thermal conductivity, and are renewable. They have become the second largest type of structural materials after steel materials. At present, the production and application of light alloys are mainly cast alloys and deformed alloys. Compared with cast alloys, deformed light alloys can obtain higher strength, better ductility and mechanical properties that meet the requirements of more uses. Develop new deformed light alloys and their forming technology, improve the performance of deformed alloys, and replace steel materials in the fields of mechanical equipment, transportation, aerospace and other fields, to promote energy conservation and emission reduction, and to solve or allev...

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Application Information

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IPC IPC(8): B21B1/46B22D11/11B22D11/115
Inventor 房灿峰贾非张兴国郝海孟玲刚
Owner DALIAN UNIV OF TECH
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