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Iron-based alloy powder for high strength and toughness laser deposited coating

A technology of laser cladding and iron-based alloys, which is applied in the powder field in the field of alloy material technology, can solve the problems that it is difficult to achieve high hardness of cold rolling rolls, cumbersome equipment, and difficult to generate dispersed particle reinforcement.

Inactive Publication Date: 2011-02-16
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Too high carbon content (>1%) will significantly reduce the toughness and plasticity of the coating, while too low carbon content (<0.25%) will make the coating fail to meet high hardness requirements
[0004] After searching the prior art, it was found that Chinese Patent Document No. CN 1737197A (Crack Control Method of Laser Cladding Formed Metal Parts) reported a method of improving cladding forming structure through ultrasonic vibration, reducing residual tensile stress, reducing and eliminating The invention of the crack, but this method is cumbersome
Chinese Patent Document No. CN 101381869A (special alloy powder for laser cladding of high-hardness crackless iron-based alloys) reports an invention. Although the cladding layer can reduce crack sensitivity, due to the low carbon content (0.4%) and alloy powder Element content (10%), it is difficult to generate dispersed particle reinforcement phase, the hardness value of the clad layer is below 63HRC, and the tensile strength is 1300MPa, it is difficult to meet the high hardness (63-70HRC) required by cold rolling rolls. There are still difficulties in surface strengthening of parts under high load and wear conditions
At present, the market lacks a special iron-based alloy powder for laser surface cladding with high hardness, high toughness, and low cost for mechanical parts such as cold rolls that are applied under high-load and wear conditions, so as to realize such parts laser cladding repair

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Embodiment 1: Composed of C, Si, Mn, Cr, Ni, Mo, W, V, Ti, Nb, Ce and Fe, wherein each component is by weight percentage: 0.60% of C, 0.42% of Si, 0.50% % Mn, 5.50% Cr, 2.50% Ni, 1.50% Mo, 1.50% W, 0.70% V, 0.25% Ti, 0.50% B, 0.30% Nb, 0.20% Ce, the rest The amount is Fe. Using the above formula, it is made by mixing various powders with a particle size of 150-300 mesh through mechanical ball milling. Using the laser as the heat source, the alloy powder is clad on the substrate of the steel 9Cr2Mo for the cold rolling roll. The obtained cladding coating has a hardness of HRC63 and a yield strength of 1721MPa.

Embodiment 2

[0016] Embodiment 2: Composed of C, Si, Mn, Cr, Ni, Mo, W, V, Ti, Nb, Ce and Fe, wherein each component is by weight percentage: 0.70% of C, 0.45% of Si, 0.50 % Mn, 6.50% Cr, 3.50% Ni, 2.00% Mo, 1.00% W, 0.80% V, 0.35% Ti, 0.60% B, 0.30% Nb, 0.25% Ce, the rest The amount is Fe. Adopt above-mentioned formula, coating preparation method is the same as embodiment 1. The hardness of the obtained welded coating is HRC65, and the yield strength is 1842MPa.

Embodiment 3

[0017] Embodiment 3: Composed of C, Si, Mn, Cr, Ni, Mo, W, V, Ti, Nb, Ce and Fe, wherein each component is by weight percentage: 0.90% of C, 0.50% of Si, 0.50% % Mn, 7.00% Cr, 4.00% Ni, 2.00% Mo, 1.50% W, 0.80% V, 0.40% Ti, 0.70% B, 0.30% Nb, 0.30% Ce, and The amount is Fe. Adopt above-mentioned formula, coating preparation method is the same as embodiment 1. The hardness of the obtained welded coating is HRC67, and the yield strength is 1962MPa.

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PUM

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Abstract

The invention discloses iron-based alloy powder for a high strength and toughness laser deposited coating in the technical field of alloy materials. The iron-based alloy powder comprises the following components: 0.60 to 1.00 percent of C, 0.35 to 0.70 percent of Si, 0.30 to 0.60 percent of Mn, 5.00 to 7.00 percent of Cr, 2.50 to 4.00 percent of Ni, 1.50 to 2.50 percent of Mo, 1.00 to 1.50 percent of W, 0.70 to 1.00 percent of V, 0.20 to 0.40 percent of Ti, 0.50 to 0.70 percent of B, 0.20 to 0.40 percent of Nb, 0.10 to 0.30 percent of Ce and the balance of Fe. The iron-based laser deposited alloy coating without cracks in large area can be obtained without pre-heating and post thermal treatment, the deposited alloy coating has high hardness which reaches 62 to 67HRC, and the yield strength reaches 1,700 to 2,000MPa.

Description

technical field [0001] The invention relates to a powder in the technical field of alloy materials, in particular to an iron-based alloy powder for high-strength toughness laser cladding coating. Background technique [0002] In the field of surface engineering technology, traditional surface engineering technologies such as submerged arc surfacing and thermal spraying have been difficult to restore and improve the performance of waste parts similar to cold rolls with high load and certain impact resistance and toughness. Compared with submerged arc surfacing, thermal spraying and other technologies, laser cladding technology is a new type of surface treatment technology. Laser cladding layer has super solid solution strengthening, dislocation strengthening, fine grain strengthening, particle strengthening and other effects, making it have High surface hardness, so that the deposited alloy has high wear resistance and fatigue resistance under high-speed, high-load friction a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/34C22C38/58C23C24/10B23K26/342
Inventor 黄坚姚成武李铸国吴毅雄
Owner SHANGHAI JIAO TONG UNIV
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