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Modified epoxy resin concrete material and preparation thereof

A technology of epoxy resin and epoxy resin reactive diluent, which is applied in the field of building materials, can solve the problem that it cannot meet the construction operation requirements of large-area bridge deck pavement, the deformation performance requirements of large-span steel bridges, and the curing speed is fast. problems, to achieve the effect of shortening the time of opening traffic, improving anti-aging properties, and preventing photo-oxidative degradation

Active Publication Date: 2009-08-05
盐城市射阳荣港实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, domestic resin concrete is mostly used in repair materials, and its curing speed is fast, which cannot meet the operation requirements of large-area bridge deck pavement construction; moreover, although the cured concrete has high strength, its deformation ability is poor, and it cannot meet the requirements of large-span bridge deck pavement construction. Deformation performance requirements for diameter steel bridges

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0035] A component:

[0036] Bisphenol A type epoxy resin E51 3.6 parts

[0037] Polyethylene glycol diglycidyl ether 1 part

[0038] Carboxylated nitrile rubber latex 0.82 parts

[0039] Silicone defoamer 0.01 part

[0040] Carbon black 1.0 parts

[0041] B component:

[0042] Polyamide 3.26 parts

[0043] Cyclohexanone and n-butanol mixture 0.3 parts

[0044] Silicone defoamer 0.01 part

[0045] The total amount of stone basalt crushed stone and mineral powder is 90 parts

[0046] Stone pore size and dosage: The dosage of mineral powder is 12%, and the dosage of crushed stone with a particle size of 0.075mm-10mm is 88%.

example 2

[0048] A component:

[0049] Bisphenol A type epoxy resin E44 3.4 parts

[0050] Butyl glycidyl ether 0.88 parts

[0051] Liquid polysulfide rubber 0.69 parts

[0052] Silicone defoamer 0.01 part

[0053] Carbon black 0.5 parts

[0054] Ultraviolet absorber UV-O 0.4 parts

[0055] B component:

[0056] 3.36 parts of polyetheramine

[0057] Dibutyl phthalate and n-butanol mixture 0.25 parts

[0058] Silicone defoamer 0.01 parts

[0059] Stone material Basalt crushed stone material and mineral powder total 90.5 parts

[0060] Stone pore size and dosage: The dosage of mineral powder is 12%, and the dosage of crushed stone with a particle size of 0.075mm-10mm is 88%.

example 3

[0062] A component:

[0063] Bisphenol A type epoxy resin 128 3.7 parts

[0064] Acrylate glycidyl ether 0.4 parts

[0065] Hydroxyl-terminated liquid rubber 0.62 parts

[0066] Silicone defoamer 0.01 parts

[0067] Carbon black 0.6 parts

[0068] Ultraviolet absorber UV-327 0.3 parts

[0069] B component:

[0070] Polyamide 2.1 parts

[0071] Polyetheramine 1.16 parts

[0072] Dioctyl phthalate and n-butanol mixture 0.1 parts

[0073] Silicone defoamer 0.01 parts

[0074] The total amount of stone basalt crushed stone and mineral powder is 91 parts

[0075] Stone pore size and dosage: The dosage of mineral powder is 12%, and the dosage of crushed stone with a particle size of 0.075mm-10mm is 88%.

[0076] (1) Preparation process

[0077] The preparation technology of three embodiment columns is identical, all is following technological process:

[0078] Step 1: Add the epoxy resin of component A, epoxy resin toughener, epoxy resin active diluent, defoamer, carbon ...

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Abstract

The invention discloses a modified epoxy resin concrete material and a method for preparing the same. The modified epoxy resin concrete material comprises a component A, a component B and stones, wherein the component A consists of the following components in portion by weight: 50 to 100 portions of epoxy resin, 2 to 20 portions of liquid toughening rubber, 5 to 50 portions of epoxy resin active thinner, 0.01 to 1 portion of antifoaming agent, 0.5 to 5 portions of carbon black, and 0.5 to 5 portions of ultraviolet ray absorbent; the component B comprises the following components in portion by weight: 50 to 100 portions of curing agent, 2 to 20 portions of epoxy resin inactive thinner, and 0.01 to 1 portion of the antifoaming agent; the weight percentage of the component A to the component B is 10:1-1:1; and the weight percentage of the total weight of the stones, the component A and the component B which are mixed together is 12.5:1-5:1. The modified epoxy resin concrete material has the advantages of high strength, strong deformability and good high and low temperature performance, and is unnecessary to be heated for stirring; besides, because a normal temperature curing agent is used, the latter curing speed is far higher than that of the prior epoxy asphalt concrete, and the time for traffic opening can be shortened greatly.

Description

technical field [0001] The invention relates to a building material, which is particularly suitable for a modified epoxy resin concrete material used for deck pavement of a large-span, heavy-duty traffic steel bridge and a preparation method thereof. Background technique [0002] The deck stiffness of long-span bridges is relatively small and the deformation is relatively large. The force and deformation of the steel deck pavement under the influence of traffic loads, wind loads, climate conditions, and temperature changes are complex. Flexibility, high temperature stability and fatigue durability all have higher requirements. Due to the special position and function of the bridge deck pavement, special performance requirements such as light weight, impermeability, and good bonding performance are required for the pavement layer structure. There are mainly the following types of steel bridge deck pavement used in the world: ① cast asphalt concrete; ② asphalt mastic concrete...

Claims

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Application Information

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IPC IPC(8): C04B26/10C04B24/24C04B22/02C04B14/02
Inventor 陈仕周张爱民黄俊强闫东波
Owner 盐城市射阳荣港实业有限公司
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