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Roll collar roller capable of cyclic utilization and production method

A manufacturing method and technology of roll rings, applied in the direction of rolls, metal rolling, manufacturing tools, etc., can solve the problems of roll collapse and lack of large-scale promotion, and achieve good rolling effect, stable structure, and pollution-saving effects

Active Publication Date: 2008-08-13
HUNAN 3T NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

None of them mentioned that the roll ring must be "hard on the outside and tough on the inside", so as to improve the service life on the premise of ensuring the safe use of the roll. In actual use, these rolls will have collapse, damage, etc., so there is no large-scale promotion

Method used

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  • Roll collar roller capable of cyclic utilization and production method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1, bar roll:

[0020] The wear-resistant outer ring 3 is made of high-boron alloy steel, the high-toughness inner ring 2 is made of Q195 seamless steel pipe, the mandrel 1 is made of scrapped integral rolls, and the high-boron alloy steel is melted into molten steel by an intermediate frequency furnace with a nominal capacity of 500 kg. 450kg of molten steel is tapped at a temperature of 1650°C, the temperature of the molten steel is 1520°C during casting, the inner ring 2 is preheated to 500°C, and the interference fit is H7 / s6. Used in the second bar factory of a certain unit, the steel passing capacity is more than twice that of the original roll, and the use is stable. No breakage phenomenon;

Embodiment 2

[0021] Embodiment 2 strip steel roll:

[0022] The wear-resistant outer ring 3 is made of cast high-carbon high-speed steel, the high-toughness inner ring 2 is made of Q195 seamless steel pipe, the mandrel 1 is made of scrapped integral rolls, and the cast high-carbon high-speed steel is melted into steel by an intermediate frequency furnace with a nominal capacity of 500 kg. When the temperature of 350 kg of molten steel reaches 1650°C, the steel is tapped, the temperature of molten steel is 1540°C during pouring, the inner ring 2 is preheated to 300°C, and the interference fit is H7 / s6. Used in a steel factory, the amount of passing steel is more than three times higher than that of the original roll, and the use is stable without any damage.

Embodiment 3

[0023] Embodiment 3, profile roll:

[0024] The wear-resistant outer ring 3 is made of high chromium cast iron, the inner ring 2 of high toughness is made of Q195 seamless steel pipe, and the mandrel 1 is made of scrapped integral roller. Melt the high chromium cast iron into molten steel with an intermediate frequency furnace with a nominal capacity of 1,500 kg. When the temperature of 1,200 kg of molten steel reaches 1,600°C, the steel is tapped. The temperature of the molten steel is 1,490°C during casting, and the inner ring 2 is preheated to 800°C. Choose H7 / s6 together. Used in a profile factory, the amount of passing steel is more than twice that of the original roll, and the use is stable without any damage.

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Abstract

The invention discloses a reusable collar roller consisting of a core shaft, an inner ring and an outer ring, and a producing method thereof. A bimetal collar formed by melting the inner ring and the outer ring is disposed at the body part of the core shaft by interference fit. High-speed-steel or high nickel cast iron which is raw material of the outer ring is put into a intermediate frequency stove to be heated and melted to alloy steel fluid with the temperature ranging from 1600 DEG C to 1650 DEG C, the cleaned seamless steel tube or low carbon casting steel tube which is used as the inner ring is preheated to the temperature ranging from 300 DEG C to 800 DEG C, and then is fed into a sand mold, the hyperthermia alloy steel fluid is cast into the sand mold and the casting temperature is held in the range of 1490-1540 DEG C, the inner ring and the outer ring are melt into a bimetal ring during the steel fluid setting process, and the bimetal ring forms a collar roller with the core shaft by interference fit after thermal treatment process. The collar roller is provided with a stable structure and a long life.

Description

technical field [0001] The invention relates to a recyclable ring roll for producing rods, strips, profiles, etc. and a manufacturing method thereof, which is applied to black and non-ferrous metal rolling. Background technique [0002] Since the "Tenth Five-Year Plan", my country's steel output has grown by more than 30% in the first year, which directly drives the expansion of the production capacity of the roll manufacturing industry. At present, there are more than 300 large and small roll factories in my country, with an output capacity of about 700,000 tons. China is not only the largest producer of steel, but also the largest consumer of rolls. In terms of roll structure, the situation at home and abroad is the same, except for a small number of special-shaped rolls such as horizontal rolls and vertical rolls of universal rolling mills, rolls in pipeline parts, profile straightening rolls, and cantilever rolling mill rolls, which adopt recycled split structure rolls,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B27/03B22D19/16
Inventor 李聚良向勇陈牧原郑星李苏人
Owner HUNAN 3T NEW MATERIAL
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