Roll collar roller capable of cyclic utilization and production method
A manufacturing method and technology of roll rings, applied in the direction of rolls, metal rolling, manufacturing tools, etc., can solve the problems of roll collapse and lack of large-scale promotion, and achieve good rolling effect, stable structure, and pollution-saving effects
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Embodiment 1
[0019] Embodiment 1, bar roll:
[0020] The wear-resistant outer ring 3 is made of high-boron alloy steel, the high-toughness inner ring 2 is made of Q195 seamless steel pipe, the mandrel 1 is made of scrapped integral rolls, and the high-boron alloy steel is melted into molten steel by an intermediate frequency furnace with a nominal capacity of 500 kg. 450kg of molten steel is tapped at a temperature of 1650°C, the temperature of the molten steel is 1520°C during casting, the inner ring 2 is preheated to 500°C, and the interference fit is H7 / s6. Used in the second bar factory of a certain unit, the steel passing capacity is more than twice that of the original roll, and the use is stable. No breakage phenomenon;
Embodiment 2
[0021] Embodiment 2 strip steel roll:
[0022] The wear-resistant outer ring 3 is made of cast high-carbon high-speed steel, the high-toughness inner ring 2 is made of Q195 seamless steel pipe, the mandrel 1 is made of scrapped integral rolls, and the cast high-carbon high-speed steel is melted into steel by an intermediate frequency furnace with a nominal capacity of 500 kg. When the temperature of 350 kg of molten steel reaches 1650°C, the steel is tapped, the temperature of molten steel is 1540°C during pouring, the inner ring 2 is preheated to 300°C, and the interference fit is H7 / s6. Used in a steel factory, the amount of passing steel is more than three times higher than that of the original roll, and the use is stable without any damage.
Embodiment 3
[0023] Embodiment 3, profile roll:
[0024] The wear-resistant outer ring 3 is made of high chromium cast iron, the inner ring 2 of high toughness is made of Q195 seamless steel pipe, and the mandrel 1 is made of scrapped integral roller. Melt the high chromium cast iron into molten steel with an intermediate frequency furnace with a nominal capacity of 1,500 kg. When the temperature of 1,200 kg of molten steel reaches 1,600°C, the steel is tapped. The temperature of the molten steel is 1,490°C during casting, and the inner ring 2 is preheated to 800°C. Choose H7 / s6 together. Used in a profile factory, the amount of passing steel is more than twice that of the original roll, and the use is stable without any damage.
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