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Manufacture method of photovoltage-construction integrated solar photovoltaic assembly

A solar photovoltaic and manufacturing method technology, applied in semiconductor devices, final product manufacturing, sustainable manufacturing/processing, etc., can solve problems such as low adsorption strength, inapplicability, and no PVB material, and meet impact resistance and safety performance. , strong peel strength, avoid breaking effect

Active Publication Date: 2010-01-20
WUJIANG GOLDEN GLASS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese patent publication CN101232053 discloses a process double-glass photovoltaic module and its production method. The photovoltaic module includes the following layer structure: the bottom layer is process glass; the top layer is solar photovoltaic glass; the middle layer is two layers of EVA sealing film, the two layers A crystalline silicon battery is sandwiched between the EVA sealant film, and it adopts a double glass structure, which has high impact strength and good weather resistance, but the adsorption strength between the EVA interlayer and the glass is low (about 5.15N / mm), which cannot reach the building safety glass Code requirements, not applicable to building envelope
However, due to the large difference between the properties of PVB materials and EVA materials, and the solar cells are easily broken, when solar cells appear in the composite layer, the manufacturing method of laminated composite glass or the manufacturing method of EVA interlayer solar cell modules is adopted. The solar cells are broken and cannot be used to manufacture usable solar cell modules, so there is no domestic report of PVB material as a composite material for solar cell modules

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] 1. Material pre-treatment: Cut 1350mm×750mm×6mm high-transmittance glass and ordinary glass, finely grind straight edges around, clean and dry, then toughen, then use purified water and glass cleaning agent for secondary cleaning and drying. Clean the surface of 125mm×125mm solar cells, and weld them into 9×4 battery strings according to the designed series-parallel method by soldering. Cut the PVB film with a thickness of 0.76mm into 1370mm×770mm.

[0018] 2. Laminated glass assembly: Spread a piece of PVB film on the above ordinary glass, then place the above strings of solar cells, adjust the local position to make it as neat as possible, and then use an electric soldering iron at 80±2°C to heat the solar cells. The cells are pasted on the PVB film one by one, covered with a PVB film, and finally laminated with high-transmittance glass.

[0019] 3. Lamination molding: Put the above-mentioned laminated components on a flexible air bag in a flat state, and place it in...

Embodiment 2

[0024] 1. Using the same material pretreatment and laminating glass assembly method as in Example 1 to obtain a laminated assembly.

[0025] 2. Lamination molding: Put the above-mentioned laminated components into a flexible air bag in a flat state, and place it in a container. The air bag is connected to a vacuum pump to reduce the pressure to 0.1 bar, and the container is connected to the vacuum pump to reduce the pressure to 0.7 bar. At the same time, the container is heated to 132±1°C, and after 10 minutes of constant temperature, it is cooled to room temperature, and the negative pressure is removed to take out the air bag.

[0026] 3. Pressurize the container to 1.4 bar, keep the temperature for 5 minutes, cool down to 45°C at a rate of 4°C / min, release the pressure to normal pressure, take out the components, trim the edges, lead the electrodes, and do waterproof treatment to obtain PVB double-glass photovoltaics Finished components.

[0027] The appearance of the fini...

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PUM

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Abstract

The invention discloses a fabrication method of a building integrated photovoltaics solar photovoltaic module. The fabrication method comprises the following steps: folding and putting glass sheet-PVB film-solar cell-PVB film-glass sheet in a flexible air bag, depressuizing the gas bag, pressurizing the outside of the folded module after heating, and cooling slowly to obtain the solar photovoltaic module. In the fabrication method, air in the module is removed by vacuumizing the air bag, a fusion temperature is selected to cause the PVB film to have proper fluidity, the module is moderately pressed by virtue of atmospheric pressure and dead weight of the glass to prevent the solar cell from breakage and obtain higher yield, and an obtained product meets the requirements of the building safety glass specification and can be used in enclosures of a building including curtain walls, roofs, sunshades, doors, windows, guard fences and floors, thus realizing the building integrated photovoltaics.

Description

technical field [0001] The invention relates to a manufacturing method of a solar power generation device, in particular to a manufacturing method of a solar photovoltaic module used for photovoltaic-building integration. Background technique [0002] Existing solar photovoltaic modules are generally made of high light-transmitting glass on the upper layer, glass or TPT board on the lower layer, EVA film and solar cells in the middle, and the composite structure is protected by aluminum frames and other frames, and then assembled outdoors or in buildings. as a power generating device. But this way of power generation combined with buildings is just that photovoltaic products are simply attached to the building (BAPV form), rather than photovoltaic products integrated into the building (BIPV form) and become an integral part of the building. [0003] Chinese patent publication CN101232053 discloses a process double-glass photovoltaic module and its production method. The pho...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/18
CPCY02P70/50
Inventor 庄大建郑鸿生林汉德肖坚伟张乐军邱速希沈忠灿洪晓东蔡岳涛郑新玲
Owner WUJIANG GOLDEN GLASS TECH
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