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Preparation technology of nanometer multi-component alloy co-cementation anti-corrosive coating

A multi-alloy co-infiltration, anti-corrosion coating technology, applied in metal material coating process, coating, solid diffusion coating and other directions, can solve the problems of complex process, pollution, high production cost, reduce costs, reduce consumption, No effect of hydrogen embrittlement hazard

Inactive Publication Date: 2010-01-13
天津市钰源地紧固件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method has complex procedures and high production costs, and the coating contains heavy metal cadmium, which will produce certain pollution during production and use.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1: The preparation process of the nano-multiple alloy co-infiltration anti-corrosion coating of the present invention mainly includes computer simulation calculation, pretreatment of steel components, co-infiltration agent, infiltration catalyst, activator, compounding of fillers, and steel components. The co-infiltration processing and post-processing of steel components.

[0028] The steel components are embedded parts of railway bridges, and the specific production process is as follows:

[0029] (1) Scan the drawings of the embedded parts of the railway bridge to be processed with a scanner, organize, edit and save the scan results, open the scan results with CAD software and make a three-dimensional model, and calculate the thickness of the embedded parts of the railway bridge to be processed. According to the surface area of ​​the embedded parts of the railway bridge and the thickness of the coating layer required by the user, the weight of the required...

Embodiment 2

[0040] Embodiment 2: The preparation process of the nano-multi-component alloy co-infiltration anti-corrosion coating of the present invention mainly includes computer simulation calculation, pretreatment of steel components, co-infiltration agent, infiltration catalyst, activator, compounding of fillers, and steel components. The co-infiltration processing and post-processing of steel components.

[0041] The steel components are plumbing parts, and the specific production process is as follows:

[0042](1) Scan the drawings of the plumbing parts to be processed with a scanner, organize, edit and save the scan results, open the scan results with CAD software and make three-dimensional modeling, and calculate the surface area of ​​the plumbing parts to be processed. Calculate the required weight of nano-zinc powder and aluminum powder according to the coating thickness required by the user, use JmatPro software to design and simulate the infiltration conditions, screen out the...

Embodiment 3

[0048] Embodiment 3: The preparation process of the nano-multi-element alloy co-infiltration anti-corrosion coating of the present invention mainly includes computer simulation calculation, pretreatment of steel components, co-infiltration agent, infiltration agent, activator, compounding of fillers, and steel components. The co-infiltration processing and post-processing of steel components.

[0049] The steel components are segment bolts, and the specific production process is as follows:

[0050] (1) Scan the drawings of the segment bolts to be processed with a scanner, organize, edit and save the scan results, open the scan results with CAD software and make three-dimensional modeling, and calculate the surface area of ​​the segment bolts to be processed. Calculate the required weight of nano-zinc powder and aluminum powder according to the surface area and the coating thickness required by the user, use JmatPro software to design and simulate the infiltration conditions, ...

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Abstract

The invention relates to a preparing process of a nanometer complex alloy co-permeation anticorrosion coating layer, which belongs to the technical field of the metal surface modified or alloying treatment. The preparing process comprises computer analog computation, preliminary treatment of steel members, complex configuration of co-permeation agent, energizing agent, active agent and filling agent, co-permeation processing of steel members and after-treatment of steel members. The preparing process has the advantages that firstly, the computer simulation is adopted to calculate optimal machining conditions, and to reduce the various consumption under the conditions; secondly, partial zinc powder is replaced by aluminum powder as the co-permeation agent, the hardness and the wear resistant property of a co-permeation layer are improved, and the co-permeation cost is reduced; thirdly, nanometer mixed rare earth oxide with low price and good effect is adopted as the energizing agent; fourthly, the co-permeation layer contains no heavy metal cadmium, is environmentally protective and is free from pollution; fifthly, the preparing process has no hydrogen embitterment damage, the processing temperature is low, the time is short, the hydrogen embitterment damage occurring on the co-permeation layer is avoided, and the energy consumption is reduced simultaneously.

Description

technical field [0001] The invention belongs to the technical field of metal surface modification or alloying treatment, and in particular relates to a preparation process of a nano-multiple alloy co-infiltration anti-corrosion coating. Background technique [0002] At present, there are many surface anti-corrosion treatment processes for the existing main metal coatings, such as electro-galvanizing (electroplating, ion plating or ion implantation, etc.), cold galvanizing (mechanical plating, brushing plating, etc.), hot-dip galvanizing (including Hot dip coating, thermal spray coating) and powder zinc coating, etc. [0003] Electrogalvanizing, cold galvanizing and hot-dip galvanizing processes have been gradually eliminated due to the disadvantages of large pollution, high energy consumption and poor performance. The processing temperature of powder galvanizing is high, generally reaching 350-420 ℃, the heating and holding time is long, and the energy consumption is large;...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C10/52
Inventor 苏振馨蔡洪元
Owner 天津市钰源地紧固件有限公司
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