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Nickel base alloy and rustless steel valve possessing nickel base alloy layer seal surface and its preparation method

A nickel-based alloy, stainless steel technology, applied in the direction of metal material coating process, coating, etc., can solve the problems of thickness limitation, inability to guarantee the continuity of the cladding process, and easy cracking of the cladding layer.

Active Publication Date: 2009-12-30
有研金属复材技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The powder presetting method is generally only suitable for cladding a layer of material on the surface of the material. The thickness of the cladding layer is limited. If the powder is too thick, it is difficult to ensure the metallurgical bonding between the coating and the substrate and good coating performance during cladding. ; The powder preset method cannot guarantee the continuity of the cladding process when the thicker alloy layer is prepared by multi-layer cladding, and the process is more cumbersome; it is found through experiments that when the laser cladding Tribaloy T-700 alloy, due to the alloy layer The toughness is poor, and the cladding layer is very easy to crack; in addition, Tribaloy T-700 alloy and the above-mentioned cobalt-based and nickel-based alloys contain Co or B, which cannot meet the requirements of some nuclear industry valve sealing surfaces. The strengthening layer cannot contain B and Co. strict requirements

Method used

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  • Nickel base alloy and rustless steel valve possessing nickel base alloy layer seal surface and its preparation method
  • Nickel base alloy and rustless steel valve possessing nickel base alloy layer seal surface and its preparation method
  • Nickel base alloy and rustless steel valve possessing nickel base alloy layer seal surface and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Embodiment 1: A nickel-based alloy layer is prepared by multi-layer single-pass laser cladding on a 1Cr18Ni9Ti stainless steel substrate with the nickel-based alloy of the present invention.

[0030] The composition and content of the nickel-based alloy powder used in Example 1 are (wt.%): C: 1.38, Cr: 18.5, Mo: 8.2, W: 3.9, Nb: 2.0, Si: 2.6, Ni: the balance. The nickel-based alloy powder is prepared through a gas atomization process, and the particle size of the powder ranges from -100 mesh to +325 mesh.

[0031] A nickel-based alloy layer was prepared on a 1Cr18Ni9Ti stainless steel substrate by laser cladding gas-atomized nickel-based alloy powder by multi-layer single-pass reciprocating scanning. The process parameters of laser cladding are: laser power 3.0kW, spot diameter 3.0mm, powder feeding rate 5.7g / min, powder feeding carrier gas (argon) flow rate 2L / min, cladding path length 50mm. figure 1 a (ie figure 1 The figure marked a in the four figures, figure 1 b...

Embodiment 2

[0033] Embodiment 2: Using the nickel-based alloy of the present invention to prepare a nickel-based alloy layer on a 1Cr18Ni9Ti stainless steel substrate by multi-layer and multi-track overlapping laser cladding.

[0034] The nickel-based alloy powder used in Example 2 is the same as that used in Example 1.

[0035] Multi-layer and multi-lap laser cladding nickel-based alloy layers were prepared on the 1Cr18Ni9Ti stainless steel substrate by using multi-pass bonding. The laser cladding process parameters of this embodiment 2 are: laser power 3.0kW, spot diameter 3.0mm, scanning speed 6mm / s, powder feeding rate 5.7g / min, powder feeding carrier gas (argon) flow rate 2L / min , cladding track length 50mm, cladding track spacing 2.8mm, a total of 3 layers of cladding, 6 laps in each layer, the size of the obtained cladding layer is 50mm (length) × 18mm (width) × 2.3mm (thickness) , The cladding layer hardness is HRC48. figure 2 a (ie figure 2 The figure marked a in the three f...

Embodiment 3

[0037] Embodiment 3: Using the nickel-based alloy of the present invention to prepare a nickel-based alloy layer on a 0Cr18Ni10Ti stainless steel substrate by overlapping multiple layers of laser cladding.

[0038] The nickel-based alloy powder used in Example 3 is the same as that used in Example 1.

[0039] A multi-layer and multi-layer lapped laser cladding layer was prepared on a 15mm thick 0Cr18Ni10Ti stainless steel substrate by using a multi-layer lap method. The laser cladding process parameters used in this embodiment 3 are: laser power 1.8kW, spot diameter 3.0mm, scanning speed 4mm / s, powder feeding rate 4.8g / min, powder feeding carrier gas (argon) flow rate is 2L / min, cladding track length 105mm, cladding track spacing 2.0mm, a total of 4 cladding layers, 10 laps in each layer, the size of the obtained cladding layer is 105mm (length) × 20mm (width) × 3.5mm (thickness ). image 3 a (ie image 3 The figure marked a in the three figures, image 3 b is the figure ...

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Abstract

The invention relates to a nickel-based alloy, a stainless steel valve provided with a seal surface of a nickel-based alloy layer and a preparation method. The components and the contents of the nickel-based alloy used on the seal surface of the nickel-based alloy layer are respectively: 1.0 to 1.5wt percent of C, 17.5 to 19.5wt percent of Cr 7.0 to 9.0wt percent of Mo, 3.5 to 4.5wt percent of W, 1.5 to 2.5wt percent of Nb, 2.0 to 3.0wt percent of Si and the rest is Ni. The stainless steel valve provided with a seal surface of a nickel-based alloy layer is lead the powder of the nickel-based alloy to form a seal surface nickel-based alloy on the stainless steel valve through a laser plating method. The nickel-based alloy layer and a stainless steel matrix are completely metallurgically bonded without the defects like cracks, air holes, and the like. The alloy layer comprises nickel-based solid solution dendrites, the metallic carbides between the dendrites, the metal silicides, and the like. The reinforced layer of the nickel-based alloy has higher rigidity (HRC43-49) and excellent properties for anti-heat and shock and can be used for preparation the alloy reinforced layer on the seal surface of the stainless steel which has strict demands on the alloy components (B and Co are excluded).

Description

technical field [0001] The invention relates to a nickel-based alloy, a stainless steel valve with a nickel-based alloy layer sealing surface and a preparation method thereof, belonging to the field of surface modification of metal materials. Background technique [0002] Due to its excellent corrosion resistance and mechanical properties, stainless steel is widely used in the manufacture of various acid-resistant valves and high-temperature and high-pressure valves in petrochemical, reactor and nuclear power plants. Since various media are highly corrosive or even radioactive during operation, and the sealing surface of the valve is frequently subjected to friction, extrusion and impact during the opening and closing process, the sealing surface of the valve is easily damaged, which greatly shortens the life of the valve. The service life, and the leakage of the medium may cause stoppage of work and production, environmental pollution and even serious accidents. Therefore,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C19/05C23C24/10B22F9/08
Inventor 张永忠席明哲涂义石力开王力军
Owner 有研金属复材技术有限公司
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