Method of producing metallic NANO particle colloidal dispersions

Abstract

The present process provides a method for synthesizing difficult to make oxide-free nanometals and such as Zn, Sn and Ti and alloys of the period 4 and 5 transition metal elements in a free and reduced state using a solution phase synthesis process. Also provided is a method for stabilizing their associated colloidal metal and alloy dispersions under kinetic control at modest temperatures (<80 degrees Celsius). A solution of an organic reducing agent containing at least two proximal nitrogen atoms is reacted with a separate solution containing one or more metal-organic salts dissolved in the same or different low molecular weight solvent as the reducing agent. The reaction products are stabilized with Lewis bases and Lewis acids and optionally can be concentrated by removing a portion of the volatile low molecular weight solvent by either the use of a partial vacuum or by chemical extraction into another phase.

Description

PRIORITY CLAIM AND RELATED APPLICATIONS[0001]This non-provisional application claims the benefit of priority from provisional application U.S. Ser. No. 62 / 363,591 filed on Jul. 18, 2016. Said application is incorporated by reference in its entirety.BACKGROUND OF THE PROCESS1. The Field of the Process[0002]This process relates to the synthesis and stabilization of metal-containing nanoparticle colloidal dispersions. More specifically, this process relates to an improved, low temperature, chemical solution phase synthesis of period 4 and 5 elements of the Periodic Table of the Elements and the stabilization of their associated colloidal metal and alloy dispersions.2. Background Art[0003]There is a considerable interest in the synthesis and chemical / physical properties of small metal particles and their alloys in the nano-domain where particle sizes are less than 100 nanometers. Application in the areas of photonics, medicine, coatings, additive manufacture and printable electronics ar...

AI Technical Summary

Benefits of technology

The patent text describes a process for synthesizing and stabilizing metal-containing nanoparticles in a low-temperature, chemical solution phase. The process involves reducing an organic metal salt in a solution with a reducing agent and stabilizing the resulting colloidal metal suspension with a chemical "capping agent" or stabilizer. The technical effect of this process is that it allows for the synthesis of metal-containing nanoparticles with controlled particle sizes and facile compositional materials engineering. The process is also economical and versatile, and can be used for various applications such as photonics, medicine, coatings, additive manufacturing, and printable electronics.

Problems solved by technology

Unfortunately, this is not the case for most of the period 4 and 5 transition metals such as Ti, Fe, Co, Ni, Cu, Zn, as the opposite situation prevails.

Thus, it is difficult to find or synthesize these metals in a free and reduced state, as they are more commonly found as oxides due to the ease with which they combine with oxygen.

Int. J. Nanomedicine 2013:8 4467-4479) is an interesting and economical material but is difficult to use due to its limited solubility in most practical solvents.

The use of negatively charged stabilizers such as carboxylic acids, poly acrylic acid, EDTA and the like is fraught with difficulties as the stabilizer will bind much more strongly to the starting metal cation (positively charged precursor) than it will to the final fully reduced metal, thereby thwarting the reduction process.

The limitations of these approaches are the obvious cost and scarcity of the precious metals involved and the financial and time expense of making “boutique” derivatized BiPY or phenanthroline compounds.

The precious metal shell approach to oxidation resistance suffers from obvious cost limitations.

False product identification may be a problem when sodium borohydride is used as the reducing agent, as it is well known that the borides CrB2, Co2B and Ni2B and by extension CuB, are readily produced by this reducing agent.

Again the limitation herein is the need for a high power laser to sinter the copper ink that has been previously applied to a surface, into a highly electrical conducting pattern or trace.

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