Wire rod having good superior surface properties, high strength, and high toughness, and a method for manufacturing same

a technology of surface properties and wire rods, applied in the field of wire rods, can solve the problems of affecting the application of wire rods, deteriorating quality, and needing to remove the iron oxide layer on the surface of the wire rod, and achieve the effects of suppressing surface defects, high strength, and high toughness

Inactive Publication Date: 2014-01-30
POHANG IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Benefits of technology

[0013]According to embodiments of the present invention, in a method for manufacturing a wire rod having high strength and high toughness, surface defects of which are suppressed, a tensile strength and ductility of the wire rod may be increased while the refinement of grains thereof may be realized by forming oxides through the addition of a small amount of antimony (Sb), and a thickness of a final scale may be reduced by suppressing the growth of an iron oxide at high temperatures during hot rolling in a heating furnace and uniformly forming the iron oxide. Along with lightening and high functionalization of mechanical components, a wire rod according to embodiments of the present invention is manufactured using a generic technology for manufacturing a high strength and high ductility wire rod, and demand therefor is unlimited. In manufacturing a non-heat treated steel wire rod, the method for manufacturing a wire rod according to the embodiment of the present invention may have predominance in terms of price competitiveness through the omission of relatively expensive alloying elements, tensile strength, and surface qualities, as compared to those of the existing competing products, and may be a generic technology in that it provides a novel manufacturing method having no process condition limitations.

Problems solved by technology

However, in most steels, since when strength thereof is increased, ductility thereof may be lowered, the application thereof may be restricted.
In addition, an iron oxide unavoidably generated at the time of rolling wire rods may cause surface defects in the wire rod during wire drawing after the manufacturing of the wire rod to deteriorate quality thereof.
Thus, there has been a process defect in which an iron oxide (scale) layer on the surface of the wire rod needs to be removed through post-processing such as pickling or the like, after the manufacturing of the wire rod.
Thus, an increase in processing costs due to the removal of scale using water spraying or hot-scarfing in order to control the scale before hot rolling of the wire rod, during the manufacturing of the wire rod, has not been solved.
However, the controlled rolling and cooling processes may inevitably increase processing costs in accordance with an increase in the price of alloying elements and multiple process variations, and thus, the application thereof may be restricted.
However, the technology has limitations in that processing costs are increased and a cooling device is further required.
In addition, in Japanese Patent Laid-Open Publication No. 2010-222680, a non-heat treated wire rod having high strength may be manufactured through controlled rolling and cooling processes by adding Al, Cu, Ni, Mo, V or the like thereto, in order to control an initial austenite microstructure, but processing costs may inevitably be increased due to the necessity of further equipment installations.
Further, Japanese Patent Laid-Open Publication No. 1998-008209 discloses that an alloying element such as Cr, V or the like is essentially added at the time of manufacturing a high strength and high toughness wire rod configured of ferrite and pearlite, but the effectiveness thereof is degraded due to the addition of an expensive alloying element in order to improve cold workability.
Thus, as described above, the limitations in increasing tensile strength and the solution to reducing a surface scale for manufacturing a high strength and high toughness wire rod are not overcome.
A small number of patent applications relating to non-heat treated wire rods were filed in Japan, but in the patent applications, the addition of an expensive alloying element and controlled rolling and cooling are still essentially required, leading to an inability to secure a competitive price, and in particular, the removal of the surface scale is restricted.
However, since most elements capable of forming oxides may be expensive and further, may be added in the same amount as that of a ferroalloy, the development of technologies thereof has been slow to progress.

Method used

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  • Wire rod having good superior surface properties, high strength, and high toughness, and a method for manufacturing same
  • Wire rod having good superior surface properties, high strength, and high toughness, and a method for manufacturing same
  • Wire rod having good superior surface properties, high strength, and high toughness, and a method for manufacturing same

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examples

[0047]Steels satisfying compositions of Table 1 were prepared and subjected to a solution heat treatment at 1100° C. Next, after strain was applied to the steels at a strain rate of 0.6 and 10 / s at 950° C., cooling was performed thereon at a cooling rate of 2° C. / s. Then, wire drawing was performed thereon at 10 to 80%, such that wire rods were manufactured.

TABLE 1TheClassificationCSiMnPSSbremainderInventive0.250.150.60.20.0150.005Festeel 1Inventive0.250.150.60.20.0150.015Festeel 2Inventive0.250.150.60.20.0150.02Festeel 3The related0.250.250.60.20.015—Feart steelComparative0.250.150.60.20.0150.002FeSteel 1Comparative0.250.150.60.20.0150.05FeSteel 2

[0048]FIG. 1A and FIG. 1B respectively show microstructures of the related art steel and inventive steel 1, observed using an optical microscope. As shown in FIG. 1, the related art steel had a ferrite-pearlite structure, but a ferrite fraction thereof was less than 40% and a structure size thereof was about 35 to 50 μm. On the other hand,...

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Abstract

Provided is a wire rod having high strength and high toughness, which suppresses the generation of surface oxide and has superior surface properties through uniform oxide formation, and to a method for manufacturing same. For this purpose, a wire rod comprising 0.005˜ to 0.02 wt. % of Sb, having superior surface properties, high strength and high toughness, and a method for manufacturing same are provided.

Description

TECHNICAL FIELD[0001]The present invention relates to a wire rod used in a structural steel, in particular, used in automobile components such as bolts, tie-rods and the like, requiring cold forging, and a method for manufacturing the same.BACKGROUND ART[0002]Most structural steels may be heat treated steels formed by reheating, quenching and tempering steel after hot processing to increase the strength and toughness thereof. On the contrary, non-heat treated steel refers to steel having degrees of strength and toughness almost similar to those of a heat treated steel material, even without a heat treatment being performed thereon after hot processing. The term ‘non-heat treated steel’ is used in Korea and Japan and is also known as ‘microalloyed steel’ because a material thereof is formed by adding a small amount of an alloying element.[0003]Meanwhile, since high strength steel is manufactured through tempering and thus, has a tensile strength of 900 MPa or more and excellent ducti...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C21D8/06C22C38/02C22C38/04C22C38/60
CPCC21D8/065C22C38/04C22C38/02C22C38/60C21D9/525C21D2211/005C21D2211/009C22C38/00C22C38/002
Inventor KIM, DONG-HYUNLEE, YOU-HWANCHO, HYUNG-KEUN
Owner POHANG IRON & STEEL CO LTD
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