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Woolen plush cloth and method of manufacture

A flannelette and long-haired technology, which is applied in textiles, papermaking, fabrics, textiles, etc., can solve the problems of unfavorable suppression of fluff, poor expansion and contraction balance, low operability, etc., and achieve good softness, good fit, and good elongation balance. Effect

Inactive Publication Date: 2006-08-02
SUMINOE TEXTILE CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the obtained fabric is excellent in stretchability and can prevent tooth baring to a certain extent, the balance of stretching and stretching in the warp and weft directions is poor, and the surface of the fabric is uneven and crooked in the stage before installation. The above-mentioned unevenness or curvature becomes an obstacle when cutting or sewing, causing a problem of poor workability, and a problem of poor appearance quality due to the unevenness on the surface of the fabric after laying.
Moreover, because the stretchability of the ground structure is too large, it is not conducive to suppressing the fluff during weaving, and it is easy to cause defects such as fragments of the fluff when the two sides are divided.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Woolen plush cloth and method of manufacture
  • Woolen plush cloth and method of manufacture
  • Woolen plush cloth and method of manufacture

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0088] A yarn of 525 dtex (the content ratio of the shrinkage yarn is 16% by mass) composed of four polyester multifilament yarns (110dtex / 144f) and polyester shrinkage yarn (crimp yarn) (84dtex / 36f) was used as wool. The 347dtex thread made of ester multifilament (333dtex / 72f) (11) and polyurethane elastic thread (44dtex) (12) is used as the warp thread (2), and the spiral flower thread composed of polyester multifilament (220dtex / 48f) ( 14) Wrapping the core wire (31dtex) (13) made of PVA fibers in a coiled state and compounding the reinforcing wire (31dtex) (15) made of PVA fibers in order to maintain the coiled state, thereby constituting 308dtex wound composite yarn (refer to image 3 ) and use it as weft thread (3), weave it, and form a pile layer (pile density: 713 threads / inch) on the ground tissue (warp thread density: 23 threads / inch, weft thread density: 62 threads / inch) (5) square inches) (4) of furniture fleece fabric. The organization form of this furniture pil...

Embodiment 2

[0092] Polyester multifilament (84dtex / 144f) and polyester shrinkage thread (crimp thread) (50dtex / 12f) were combined to form a thread of 280dtex (the content of shrinkage thread was 40% by mass) as wool, and polyester multifilament ( 110dtex / 24f) (11) and polyurethane elastic yarn (44dtex) (12) are composited into 123dtex thread as warp thread (2), and spiral floral thread (14) composed of polyester multifilament (220dtex / 48f) is wound Wrapped on the core wire (31dtex) (13) composed of PVA fibers, and at the same time in order to maintain this winding state, compound the reinforcing wire (31dtex) (15) composed of PVA fibers to form a winding composite wire of 308dtex (refer to image 3 ) as the weft (3), weaving, and forming a pile layer (pile density: 1156 threads / square inch) on the ground tissue (warp thread density: 34 threads / inch, weft thread density: 68 threads / inch) (5) (4) Furniture fleece fabric. The organization form of this furniture pile fabric is as follows fi...

Embodiment 3

[0096] Four polyester multifilament yarns (110dtex / 144f) and polyester shrinkage yarns (crimp yarns) (84dtex / 36f) were combined to form 525dtex yarns (the content ratio of shrinkage yarns was 16% by mass) as wool, and the polyester multifilament Silk (334dtex / 72f) (11) and polyurethane elastic yarn (44dtex) (12) are composited into a thread of 347dtex as warp (2), and the core thread (31dtex) (13) composed of PVA fiber and polyester multifilament ( 220dtex / 48f) composed of spiral flower yarn (14) and twisted into 308dtex and twisted composite yarn as weft (3), weaving, made in ground tissue (warp thread density: 23 / inch, weft thread density: 62 / inch) (5) is formed with suede layer (713 pile density / square inch) (4) and furniture pile fabric cloth ground. The organization form of this furniture pile fabric is as follows figure 1 shown.

[0097] Next, dyeing is carried out by immersing the obtained furniture fleece cloth in a dyeing water bath, and at the same time, the core...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The present invention relates to a plush fabric, which is characterized in that, in a plush fabric obtained by implanting pile threads (4) into a ground structure (5) formed by weaving warp threads (2) into weft threads (3), as the warp threads (2) At least elastic yarn is used, and as the weft thread (3), a wound composite yarn is used, and the wound composite yarn is wound with a helical flower thread composed of water-insoluble fibers in a wound state and composed of water-soluble fibers. At the same time, in order to maintain this winding state, it is obtained by compounding a reinforcing thread composed of water-soluble fibers, or as the weft thread (3), a parallel twisted composite yarn can be used, and the parallel twisted composite yarn is The core wire composed of water-soluble fiber and the spiral flower wire composed of water-insoluble fiber are twisted together. When the plush fabric is laid according to bent shapes, curved surfaces and other complex shapes, it is not easy to show teeth, ensuring a high appearance quality, and at the same time, the surface of the fabric is free from unevenness and fits well.

Description

[0001] This application claims the priority of Japanese Patent Application Japanese Patent Application No. 2005-15787 filed on January 24, 2005, and the contents disclosed therein may directly constitute a part of the present invention. technical field [0002] The present invention relates to a plush fabric which can be suitably used, for example, as a cover material for seat pads of automobiles and as a cover material for chairs for furniture. Background technique [0003] Plush fabrics such as furniture moquettes have been used as surface materials for seat pads of automobiles and trains, and as surface materials for chairs for furniture. In the past common furniture pile fabric skin material, what use is polyamide, polyester, acrylic fiber, wool etc. non-elasticity thread (referring to Japanese Patent Laid-Open No. 5-279963 communique). [0004] When using furniture pile fabric to constitute the material for the seat pad of an automobile, as shown in FIG. The sewing por...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D03D15/00D03D27/00D02G3/32D02G3/38D03D15/56
Inventor 上村知行泽田大辅丰田笃史
Owner SUMINOE TEXTILE CO LTD
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