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Process for continuously casting magnesium alloy thin strip blank

A continuous casting process and magnesium alloy billet technology, which is applied in the field of casting magnesium alloy thin strips by radial and vertical twin-roll continuous casting machines, can solve the problem of the upper and lower surface quality of the cast strip, the uneven internal structure, and the cooling speed of magnesium alloy thin strip blanks Slow solidification, long cooling time of the solidified shell, etc., to achieve uniform internal structure, good surface quality, and increased nucleation rate

Inactive Publication Date: 2006-03-22
CHONGQING UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the horizontal twin-roll casting machine sends the magnesium alloy liquid between the rotating casting rolls arranged up and down through the casting nozzle, the contact area between the alloy liquid and the casting rolls is relatively short, generally 15-40mm; the liquid level is low, Generally 20mm; the casting speed is relatively slow, generally between 0.8 and 1.5m / min, although this process is easy to control, and can save the traditional production process of magnesium alloy thin strips, and realize near-net shape processing to prepare magnesium alloy plates Strip billet, but there are the following disadvantages: the short contact zone makes the formation of the solidified billet shell require a long cooling time; the horizontal double-roll method emphasizes the rolling effect of the casting roll, requiring a certain amount of rolling deformation; the upper and lower rolls The cooling effect is inconsistent, and the surface morphology of the liquid film on the upper and lower surfaces of the condensation zone is inconsistent, resulting in uneven quality of the upper and lower surfaces of the casting belt and internal structure
Therefore, the production efficiency is low, the cooling rate of the magnesium alloy strip blank is slow, the strip structure is uneven, and the performance is not good, which is not conducive to direct subsequent rolling processing

Method used

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  • Process for continuously casting magnesium alloy thin strip blank
  • Process for continuously casting magnesium alloy thin strip blank
  • Process for continuously casting magnesium alloy thin strip blank

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] The raw material of the magnesium alloy is AZ31B, and its chemical composition is shown in Table 1.

[0033] Grade

Al

Zn

mn

Fe

Si

Mg

AZ31B

3.0

0.95

0.15

0.001

0.08

95.819

[0034] see Figure 4. First, preheat the magnesium alloy billet at 200°C for 15 minutes, add a small amount of melting flux into the resistance melting crucible furnace, and when the inner wall of the crucible is red and bright, put the preheated magnesium alloy billet into the crucible, melt it and smelt it with magnesium alloy The usual method for slag removal is to let the magnesium alloy billet stand for 10 minutes after melting. Then transfer the melt to the tundish and keep it warm for 15 minutes, and start casting when the temperature is 650°C. The preheating temperature of the side sealing system before casting is 400°C. During casting, the melt enters the equal-diameter vertical twin-roll continuous casti...

Embodiment 2

[0037] The magnesium alloy raw material, smelting method and casting roll size are the same as in Example 1.

[0038] Transfer the magnesium alloy melt to the tundish and keep it warm for 15 minutes. Casting starts when the temperature is 660°C. The preheating temperature of the side sealing system before casting is 400°C. During casting, the melt enters the equal-diameter vertical double rollers through the flow distribution device The continuous casting machine casts in a submerged manner, keeps the molten pool height at 100mm, and its casting speed at 40m / min. After leaving the casting roll, the thin strip blank enters the pinch roll, and the magnesium alloy thin strip blank with a thickness of 2.5mm and a width of 150mm is obtained with good surface quality and uniform and fine internal structure. CO is used in the casting process 2 +SF 6 Mixed gas protection.

Embodiment 3

[0040] The magnesium alloy raw material, smelting method and casting roll size are the same as in Example 1.

[0041] Transfer the magnesium alloy melt into the tundish and let it stand for 20 minutes. Casting starts when the temperature is 670°C. The preheating temperature of the side sealing system before casting is 430°C. During casting, the melt enters the equal-diameter vertical double rolls through the melt distribution device The continuous casting machine casts in a submerged manner, keeps the molten pool height at 100mm, and its casting speed at 50m / min. After leaving the casting roll, the thin strip blank enters the pinch roll, and the magnesium alloy thin strip blank with a thickness of 2.0mm and a width of 150mm is obtained with good surface quality and uniform and fine internal structure. CO is used in the casting process 2 +SF 6 Mixed gas protection.

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Abstract

The continuously casting process of thin magnesium alloy strip plate includes the following steps: preheating and smelting alloy blank in melting furnace with flux; preheating the side sealing system to 400-450 deg c before casting, transferring the melt at 650-680 deg c to pouring basket and maintaining for 15-30 min under the action of flux, feeding via melt distributor to equal diameter double roller vertical continuous casting machine under the action of protective gas, casting in immersion mode and casting speed of 20-100m / min for casting-rolling, and feeding the strip plate from the casting rollers to the pinch rollers under protecting gas action. The cast thin magnesium alloy strip plate has thickness of 1.0-3.5mm. The present invention produces thin magnesium alloy strip plate directly with molten magnesium alloy, and has the advantages of high product quality, homogeneous inner structure, being favorable to subsequent processing, short technological process and low cost.

Description

technical field [0001] The invention belongs to the field of near-net-shape casting of non-ferrous metals, and in particular relates to an equal-diameter vertical twin-roller continuous casting with high production efficiency, good surface quality of the cast thin strip billet, uniform internal structure and favorable subsequent rolling processing. A process for machine-casting magnesium alloy thin strips. Background technique [0002] Magnesium alloy is a new type of light metal material. It is currently the lightest metal structure material in industrial applications. It has high specific strength, specific stiffness, good shock absorption and noise reduction, cutting processing, and electromagnetic shielding capabilities. It is used in aerospace , vehicles and 3C products have broad application prospects. At present, the demand for magnesium and magnesium alloys is growing at a rate of more than 20% per year, and has gradually developed into the third largest metal mater...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/14B22D11/16
Inventor 丁培道潘复生杨春楣蒋斌王健
Owner CHONGQING UNIV
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