Manufacturing method of paper pouring gate pipe formed by combining half pipes
A manufacturing method and sprue tube technology, applied in the direction of casting mold components, manufacturing tools, casting molding equipment, etc., can solve the problems of low efficiency of glue dispensers, rough bonding surface, and reduced production efficiency, so as to achieve mutual support plug connection, reduce production cost, and improve production efficiency
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Embodiment 1
[0080] Example 1 Making a paper sprue tube suitable for cast iron
[0081] [Water washing of aluminum silicate fiber] Use a two-stage rinsing process to reduce the content of the pellets in the aluminum silicate fiber to less than 10%, and use a centrifugal dryer to dehydrate to a moisture content of 15%.
[0082] [Pulping] Raw material ratio: The composition and quality of raw materials are as follows:
[0083] Waste newspaper: 13kg; aluminum silicate fiber: 40kg; high alumina powder: 23kg; novolak resin: 24kg.
[0084] The above-mentioned raw materials are added into the urotropine aqueous solution with the required concentration, and the mixed slurry with the raw material concentration of 0.65% is obtained through crushing and stirring.
[0085] Required urotropine aqueous solution concentration=(1-52%)*24%*13.5% / 52%=3.0%
[0086] Here the weight ratio of urotropine / resin is 0.135.
[0087] [Forming] The above-mentioned mixed slurry is injected into the slurry tank of th...
Embodiment 2
[0092] Example 2 Making a paper sprue tube suitable for wind power equipment castings
[0093] It is generally believed that paper sprue tubes cannot be used for wind power equipment castings. Even Kao's sprue tubes with carbon fiber as the main raw material have insufficient refractoriness. The sprue tubes made in this example can meet the pouring time of 5 minutes and the water head height. The requirements for the use of wind power castings of 4.5 meters.
[0094] [Pulping] Raw material ratio: The composition and quality of raw materials are as follows:
[0095] Waste newspaper: 13kg; High alumina fiber: 36kg; High alumina powder: 21kg; Kyanite powder: 7kg; Novolac resin: 23kg;
[0096] The above-mentioned raw materials are added into a 3.1% concentration of urotropine aqueous solution, and the mixed slurry with a raw material concentration of 0.6% is obtained through disintegration and stirring.
[0097] [Forming] The above-mentioned mixed slurry is injected into the mol...
Embodiment 3
[0101] Example 3 Making a paper sprue tube suitable for steel castings
[0102] It is generally believed that paper sprue tubes cannot be used for steel castings. Even Kao’s sprue tubes with carbon fiber as the main raw material have insufficient refractoriness. The sprue tubes made in this example can meet the requirements of steel castings at a pouring temperature of 1600 °C. usage requirements.
[0103] [Pulping] Raw material ratio: The composition and quality of raw materials are as follows:
[0104] Waste newspaper: 14kg; mullite fiber (Al 2 o 3 Content in 72-80%): 80kg; high aluminum powder: 6kg;
[0105] Add the above-mentioned raw materials into clear water, disintegrate and stir to obtain a mixed slurry with a raw material concentration of 0.6%.
[0106][Forming] The above-mentioned mixed slurry is injected into the mold cavity of the positive pressure molding machine, and a multi-piece half-pipe forming mold is formed under pressure, and the moisture content of t...
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