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High-strength crossover flange and processing technology thereof

A technology for converting flanges and processing technology, which is applied in the direction of flange connection, metal processing equipment, manufacturing tools, etc., and can solve the problems of increased wear of the converted flange, increased impact of the converted flange, and reduced sealing performance. Achieve the effects of avoiding continuous leakage, improving high-strength performance, and improving wear resistance

Pending Publication Date: 2022-01-21
江阴市东泰管件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing high-strength conversion flange, when the conveying material changes the transmission direction or flow rate, the impact on the conversion flange becomes larger instantly. After long-term use, the wear degree of the conversion flange increases, the sealing performance is seriously reduced, and leakage is easy to occur

Method used

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  • High-strength crossover flange and processing technology thereof
  • High-strength crossover flange and processing technology thereof
  • High-strength crossover flange and processing technology thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0031] The invention provides a high-strength conversion flange, including steel material and cladding material, the weight of the cladding material is 100g, and the weight of the steel material is 10kg; the steel material is calculated according to the mass percentage of elements: C: 1.12 %, Si: 0.44%, Mn: 0.52%, Cr: 0.30%, Ni: 0.62%, Mo: 0.46%, Ga: 0.19%, Re: 0.025%, Zr: 0.016%, Lu: 0.032%, Sn: 0.24 %, P≤0.02%, S≤0.03%, and the balance is Fe; the coating material includes: 3.40g of acrylamide, 0.09g of vinylimidazole, 0.015g of ammonium persulfate, and 5.40g of graphene oxide , 6.40g of silver nitrate, 4.40g of glucose, 8.40g of nano-silicon dioxide, 5.80g of nano-yttrium oxide, 66.095g of deionized water;

[0032] The present invention also provides a processing technology for a high-strength conversion flange, and the specific processing steps are as follows:

[0033] Step 1: Weighing the above-mentioned steel material and acrylamide, vinylimidazole, ammonium persulfate, ...

Embodiment 2

[0046] The difference from Example 1 is that the weight of the cladding material is 100g, and the weight of the steel material is 20kg; the steel material includes: C: 1.56%, Si: 0.54%, Mn: 0.60%, Cr: 0.48%, Ni: 0.68%, Mo: 0.58%, Ga: 0.25%, Re: 0.035%, Zr: 0.022%, Lu: 0.048%, Sn: 0.32%, P≤0.02%, S≤0.03%, The balance is Fe; the coating material includes: 3.80g of acrylamide, 0.11g of vinylimidazole, 0.021g of ammonium persulfate, 7.20g of graphene oxide, 7.20g of silver nitrate, 6.20g of glucose, 9.20g of nano-silica, 6.40g of nano-yttrium oxide, and 59.869g of deionized water.

Embodiment 3

[0048] All different from Examples 1-2, the weight of the cladding material is 100g, and the weight of the steel material is 15kg; the weight ratio of the cladding material and the steel material is: 1:150; the steel material The material is calculated according to the mass percentage of elements, including: C: 1.34%, Si: 0.49%, Mn: 0.56%, Cr: 0.39%, Ni: 0.65%, Mo: 0.52%, Ga: 0.22%, Re: 0.030%, Zr: 0.019%, Lu: 0.040%, Sn: 0.28%, P≤0.02%, S≤0.03%, and the balance is Fe; the coating material includes: 3.60g of acrylamide, 0.10g of vinylimidazole, 0.018g ammonium persulfate, 6.30g of graphene oxide, 6.80g of silver nitrate, 5.30g of glucose, 8.80g of nano-silicon dioxide, 6.10g of nano-yttrium oxide, and 62.982g of deionized water.

[0049] Get respectively the high-strength conversion flange made by above-mentioned embodiment 1-3 and the high-strength conversion flange of control group one, the high-strength conversion flange of control group two, the high-strength conversion fl...

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Abstract

The invention discloses a high-strength crossover flange and a processing technology thereof, and particularly relates to the technical field of flange processing. The high-strength crossover flange comprises acrylamide, vinyl imidazole, ammonium persulfate, graphene oxide, silver nitrate, glucose, nano silicon dioxide, nano yttrium oxide and deionized water in a steel material and a coating material. According to the high-strength crossover flange, the wear resistance, the antibacterial performance and the sealing performance of the high-strength crossover flange can be effectively improved, liquid absorption expansion can be effectively performed after leakage, sealing and locking treatment can be performed again, the leakage problem can be conveniently found in time, continuous use of the crossover flange with the leakage threat can be effectively avoided, and larger loss is avoided; and nano silver particles, a compound of conductive graphene and graphene oxide, nano silicon dioxide and nano yttrium oxide are spliced and compounded into hydrogel, the coating material of a fibrous structure is formed through electrostatic spinning, all components of the coating material can be effectively and rapidly compounded and combined, and the comprehensive performance of the coating material is guaranteed.

Description

technical field [0001] The invention relates to the technical field of flange processing, and more specifically, the invention relates to a high-strength conversion flange and its processing technology. Background technique [0002] Flanges are also called flange flanges or flanges. Flanges are parts that are connected to each other between shafts and are used for connection between different pipe ends. At the same time, there are also flanges used for the inlet and outlet of equipment. A connection between two devices. Flange connection or flange joint refers back to the detachable connection of flange, Gasket and bolt as the combined sealing structure. A flange that converts one connection method (or specification, size) into another connection method is called a conversion flange. [0003] The existing high-strength conversion flange, when the conveying material changes the transmission direction or flow rate, the impact on the conversion flange becomes larger instantly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/44C22C38/50D01D5/00D01F1/10D01F6/44F16L23/00B22C9/24C21D1/18C21D6/00C21D9/00C22C33/04
CPCC22C38/02C22C38/04C22C38/44C22C38/002C22C38/005C22C38/50C22C38/008C22C33/04B22C9/24C21D1/18C21D6/004C21D6/005C21D6/008C21D9/0068F16L23/00D01D5/003D01F6/44D01F1/10
Inventor 孟扣生
Owner 江阴市东泰管件有限公司
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