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Grinding fluid special for ELID grinding of aluminum-based diamond composite material

A composite material and grinding fluid technology, applied in the petroleum industry, lubricating compositions, etc., can solve the problems of poor surface quality of aluminum-based diamond, clogging of aluminum-based abrasive wheels, and inability to achieve precision machining, etc., to improve grinding processing Surface quality, resistance to deterioration, effects of suppressing excessive electrolysis

Pending Publication Date: 2021-12-17
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the existing grinding fluid when processing aluminum-based diamond composite materials, the adhesion of the aluminum substrate to the grinding wheel is seriously clogged, the processing removal rate is low, the surface quality of the aluminum-based diamond after processing is poor, and the burn is serious, so precision machining cannot be realized.

Method used

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  • Grinding fluid special for ELID grinding of aluminum-based diamond composite material
  • Grinding fluid special for ELID grinding of aluminum-based diamond composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] According to the following mass fractions: 2.5% engine oil, 2% soybean oil, 0.3% sodium petroleum sulfonate, 0.1% monoethanolamine benzoate, 0.2% sodium benzoate, 1% polyether ester, 1.8% simethicone , 2.5% molybdenum disulfide, 5.5% polyoxyethylene fatty acid ester, 0.4% chromium oleate, 0.3% triethanolamine, 0.8% benzisothiazolinone, 0.4% methyl benzotriazole, 3 % oxalic acid, 0.3% methyltrimethoxysilane, 0.3% sodium orthosilicate, 0.3% disodium hydrogen phosphate, 0.8% naphthenate, 4.5% tricresyl phosphate, 5% sulfurized fat 0.8% oleamide, 1.2% lauric acid, 1% sodium nitrate, 65% water.

[0022] The preparation method of special grinding fluid, concrete steps are as follows:

[0023] ①Sodium petroleum sulfonate, sodium benzoate, monoethanolamine benzoate, polyether ester, molybdenum disulfide, dimethyl silicone oil, polyoxyethylene fatty acid ester, naphthenate, tricresyl phosphate, sulfurized fatty acid ester, oil Amide, triethanolamine, and lauric acid were added...

Embodiment 2

[0028] According to the following mass fractions: 2% engine oil, 1.5% soybean oil, 0.2% sodium petroleum sulfonate, 0.1% monoethanolamine benzoate, 0.1% sodium benzoate, 0.8% polyether ester, 1.5% simethicone , 2% molybdenum disulfide, 5% polyoxyethylene fatty acid ester, 0.2% chromium oleate, 0.2% triethanolamine, 0.5% benzisothiazolinone, 0.2% methyl benzotriazole, 2 % oxalic acid, 0.2% methyltrimethoxysilane, 0.2% sodium orthosilicate, 0.2% disodium hydrogen phosphate, 0.8% naphthenate, 4% tricresyl phosphate, 3% sulfurized fat It is prepared from 0.7% oleamide, 1% lauric acid, 0.8% sodium nitrate and 60% water.

[0029] The preparation method of special grinding fluid, concrete steps are as follows:

[0030] ①Sodium petroleum sulfonate, sodium benzoate, monoethanolamine benzoate, polyether ester, molybdenum disulfide, dimethyl silicone oil, polyoxyethylene fatty acid ester, naphthenate, tricresyl phosphate, sulfurized fatty acid ester, oil Amide, triethanolamine, and lau...

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PUM

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Abstract

The invention discloses a special ELID grinding fluid for precision machining of an aluminum-based diamond composite material, which has the advantages that the electrolytic capacity of the grinding fluid is improved, and an aluminum matrix and an iron-based grinding wheel in aluminum-based diamond are effectively electrolyzed. Meanwhile, a compact oxidation film can be formed on the grinding wheel and the metal surface, and a machine tool, a workpiece and a cutter are prevented from being corroded. The grinding fluid is high in aluminum-based diamond machining efficiency, low in cost, high in removal rate, good in surface quality of machined workpieces and high in machining precision. Meanwhile, the grinding fluid is green and pollution-free, has no harm to human bodies and the environment, meets the requirement for precise and ultra-precise online electrolytic finishing mirror surface machining of workpieces, and is suitable for precision machining of the aluminum-based diamond composite material.

Description

technical field [0001] The invention relates to a special grinding fluid for ELID grinding which is suitable for the field of precision ultra-precision grinding of aluminum-based diamond composite materials. Background technique [0002] Aluminum-based diamond composite material is the latest fourth-generation electronic packaging material. Compared with the third-generation electronic packaging material aluminum-based silicon carbide, the thermal conductivity of the material is improved, and the thermal expansion coefficient is reduced, which effectively improves the life and stability of electronic devices. , but the huge disparity between the reinforcement phase and the hardness of the matrix makes the traditional grinding wheel easy to be blocked by aluminum-based grinding debris and cause surface burns, and it is impossible to achieve precision machining of aluminum-based diamond. At present, the preparation technology of aluminum-based diamond composite materials is ma...

Claims

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Application Information

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IPC IPC(8): C10M173/00C10N30/06C10N30/12C10N30/14C10N30/04C10N10/02C10N10/12
CPCC10M173/00C10M2201/02C10M2203/10C10M2207/40C10M2219/044C10M2207/141C10M2215/082C10M2209/104C10M2209/109C10M2209/103C10M2229/041C10M2201/062C10M2207/126C10M2215/042C10M2215/223C10M2219/104C10M2207/123C10M2201/10C10M2201/085C10M2207/16C10M2223/041C10M2219/024C10M2215/08C10M2201/082C10N2030/06C10N2030/12C10N2030/14C10N2030/04C10N2010/02C10N2010/12
Inventor 关佳亮潘艳杰张振高代子鹏
Owner BEIJING UNIV OF TECH
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