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Remaining slag single-slag smelting operation method in converter low-iron-consumption mode

An operation method and converter technology, applied in the field of secondary copper production process equipment, can solve the problems of high consumption of iron and steel materials, insufficient phosphorus hit rate at the end of blowing, and achieve the effects of improving yield, stabilizing smelting cycle and improving hit rate.

Active Publication Date: 2021-08-03
WUHAN IRON & STEEL GRP ECHENG IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to address the above situation, to provide a converter low iron consumption mode leaving slag single slag smelting operation method, the operation method solves the problem of high consumption of iron and steel materials caused by converter blowing splash after leaving slag and the phosphorus hit rate at the end of blowing Insufficient problem

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Example 1 (steel type: rebar)

[0034] This embodiment provides a converter low iron consumption mode leaving slag single slag operation method, using a 130t converter (150t tapping capacity) blowing, the specific steps include:

[0035] S1. The weight percentage of raw material composition is: molten iron 80% (the main components in molten iron except iron are C: 4.79wt%, Si: 0.18wt%, P: 0.152wt%, molten iron temperature: 1350°C), scrap steel 12 %, pig iron 8%, the total amount of raw materials is 160.6t.

[0036] S2. After the slag splashing treatment, all the slag from the previous furnace is left in the converter, and the amount of slag remaining is 5t, and then the above-mentioned raw materials are added into the furnace to prepare for smelting.

[0037] S3. During smelting, during the blowing stage, lower the position of the oxygen lance to 1550-1650mm, adjust the flow rate of the oxygen lance to 38000m3 / h, lower the oxygen lance to 1300mm after igniting and blowin...

Embodiment 2

[0041] Example 2 (steel type: common low-quality)

[0042] S1. The weight percentage of raw material composition is: molten iron 75% (the main components in molten iron except iron are C: 4.51wt%, Si: 0.49wt%, P: 0.135wt%, molten iron temperature: 1280°C), scrap steel 16 %, pig iron 9%, the total amount of raw materials is 162t.

[0043] S2. After the slag splashing treatment, all the slag from the previous furnace is left in the converter, and the amount of slag remaining is 4.3t. Then the above raw materials are added into the furnace to prepare for smelting.

[0044] S3. During smelting, during the blowing stage, lower the position of the oxygen lance to 1550-1650mm, adjust the flow rate of the oxygen lance to 35000m3 / h, ignite the fire and start blowing for 150s, then move the oxygen lance down to 1300mm, and start adding 2000kg of lime , magnesium ball 850kg;

[0045] S4. When the blowing is about 5 minutes, the slag is active. Adjust the flow rate of the oxygen lance t...

Embodiment 3

[0048] Example 3 (steel type: low-carbon and low-phosphorus steel)

[0049] S1. The weight percentage of raw material composition is: molten iron 70% (main components in molten iron except iron are C: 4.63wt%, Si: 0.36wt%, P: 0.130wt%, molten iron temperature: 1349°C), scrap steel 21%, pig iron 9%, the total amount of raw materials is 166.4t.

[0050] S2. The slag from the previous furnace is left in the converter after half slag pouring and slag splashing treatment, the amount of slag remaining is 5.3t, and then the above raw materials are added into the furnace to prepare for smelting.

[0051] S3. During smelting, during the blowing stage, lower the position of the oxygen lance to 1550-1650mm, adjust the flow rate of the oxygen lance to 36000m3 / h, ignite the fire and start blowing for 150s, then move the oxygen lance down to 1300mm, and start adding lime 2400kg , magnesium ball 1500kg;

[0052] S4. When the blowing is about 5 minutes, the slag is active. Adjust the flow r...

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PUM

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Abstract

The invention relates to a remaining slag single-slag smelting operation method in a converter low-iron-consumption mode. The method comprises the following steps that S1, smelting raw materials are prepared; S2, after last charge of slag is subjected to slag splashing treatment, the slag is solidified, all final slag is left in a converter, and then the raw materials are added into the converter to be prepared for smelting; S3, during smelting, in the blowing starting stage, lime and magnesium balls are started to be added, the adding mass of the lime is 10-15 in a thousand of the steel tapping amount of the converter, the adding mass of the magnesium balls is 6.5-10 in a thousand of the steel tapping amount of the converter, and the lance position of an oxygen lance refers to the distance between a spray head of the oxygen lance and the liquid level of a molten pool; S4, when the slag jumps at a converter mouth, the flow of the oxygen lance is adjusted to 26000-35000 m3 / h, the oxygen lance is moved upwards to 1350-1450 mm, and lime is added in batches according to 400-600 kg / batch; and S5, slag splashing is performed, wherein after slag splashing, all slag in the converter is left in the converter for smelting of the next charge; and the operation method solves the problems of high steel material consumption and insufficient phosphorus hit rate at the blowing end point caused by converter blowing splashing after slag remaining.

Description

technical field [0001] The invention relates to the technical field of secondary copper production process equipment, in particular to a smelting operation method with single slag remaining in the low iron consumption mode of a converter. Background technique [0002] At present, in the iron and steel smelting industry, due to the high pollution caused by blast furnace production, the production of blast furnaces has been gradually restricted to varying degrees. In the case of insufficient molten iron, converters want to increase steel production, reduce the consumption of molten iron per ton, and increase the ratio of scrap steel. However, it is difficult to ensure the supply of high-quality steel scrap, which makes the quality of scrap steel in the furnace uneven. After the slag operation is carried out in the low iron consumption mode, the heat is insufficient, the temperature in the early stage of blowing is low, and the silicon-manganese oxidation reaction in the molten ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/28C21C5/36C21C5/32C21C7/00C21C7/064
CPCC21C5/28C21C5/36C21C5/32C21C7/0006C21C7/0037C21C7/064Y02P10/20
Inventor 范斌刘江源
Owner WUHAN IRON & STEEL GRP ECHENG IRON & STEEL CO LTD
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