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Passenger car friction material suitable for high speed of 200 kilometers and high deceleration speed of 0.8 G and preparation method of passenger car friction material

A friction material and deceleration technology, applied in the field of friction materials for passenger vehicles and their preparation, to achieve the effects of low wear, high deceleration, and improved wear resistance

Active Publication Date: 2021-05-28
浙江万赛汽车零部件股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] There are many studies on how to improve the performance of friction materials in the prior art. However, there is no clear research on the impact of friction materials loaded on the vehicle on the deceleration of the vehicle, and the deceleration of the vehicle at high speeds affects the driver's safety. Life safety plays an extremely critical role, therefore, the development of a friction material with high deceleration has great social value

Method used

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  • Passenger car friction material suitable for high speed of 200 kilometers and high deceleration speed of 0.8 G and preparation method of passenger car friction material
  • Passenger car friction material suitable for high speed of 200 kilometers and high deceleration speed of 0.8 G and preparation method of passenger car friction material
  • Passenger car friction material suitable for high speed of 200 kilometers and high deceleration speed of 0.8 G and preparation method of passenger car friction material

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Step 1, Steel back treatment: Check the size and flatness of the steel back. After passing the test, clean the steel back with a cleaning agent, and then perform shot blasting to remove impurities and oxide layers on the surface to obtain a steel back with a clean surface. , and then put the steel back with a clean surface flat, spray glue, control the thickness of the glue layer to be 15-20 microns, and the glue spray area is 100%, to obtain the glued steel back;

[0037] Step 2, friction material mixing: 3.5kg steel fiber, 9kg self-made friction powder, 18kg granular potassium hexatitanate, 5kg aramid fiber, 5kg aluminum silicate fiber, 5kg tin sulfide, 2kg graphite powder, 3kg coke powder, 31.5kg silicon Add zirconium acid / zirconia / barium sulfate composite powder, 5kg calcium hydroxide, and 5kg mica into a high-speed mixer, mix at 400r / min for 30min, then add 8kg of modified resin, and mix at 400r / min for 30min to obtain a friction material mixture;

[0038] Step 3, ...

Embodiment 2

[0044] Step 1, Steel back treatment: Check the size and flatness of the steel back. After passing the test, clean the steel back with a cleaning agent, and then perform shot blasting to remove impurities and oxide layers on the surface to obtain a steel back with a clean surface. , and then put the steel back with a clean surface flat, spray glue, control the thickness of the glue layer to be 15-20 microns, and the glue spray area is 100%, to obtain the glued steel back;

[0045] Step 2, friction material mixing: 3.6kg steel fiber, 9kg self-made friction powder, 18kg granular potassium hexatitanate, 5kg aramid fiber, 5kg glass fiber, 6kg tin sulfide, 3kg graphite powder, 4kg coke powder, 32.3kg zirconium silicate Add zirconia / barium sulfate composite powder, 6kg calcium hydroxide, and 5kg mica into a high-speed mixer, mix at 443r / min for 35min, then add 8kg of modified resin, and mix at 446r / min for 38min to obtain a friction material mixture;

[0046] Step 3, hot pressing to ...

Embodiment 3

[0052] Step 1, Steel back treatment: Check the size and flatness of the steel back. After passing the test, clean the steel back with a cleaning agent, and then perform shot blasting to remove impurities and oxide layers on the surface to obtain a steel back with a clean surface. , and then put the steel back with a clean surface flat, spray glue, control the thickness of the glue layer to be 15-20 microns, and the glue spray area is 100%, to obtain the glued steel back;

[0053] Step 2, friction material mixing: 3.7kg steel fiber, 9kg self-made friction powder, 18kg granular potassium hexatitanate, 6kg aramid fiber, 6kg carbon fiber, 7kg tin sulfide, 4kg graphite powder, 5kg coke powder, 33.1kg zirconium silicate / Add zirconia / barium sulfate composite powder, 7kg calcium hydroxide, and 5kg mica into a high-speed mixer, mix at 489r / min for 47min, then add 9kg of modified resin, and mix at 476r / min for 51min to obtain a friction material mixture;

[0054] Step 3, hot pressing t...

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Abstract

The invention discloses a passenger car friction material suitable for a high speed of 200 kilometers and a high deceleration speed of 0.8 G and a preparation method of the passenger car friction material. The preparation method comprises the following steps that firstly, a steel backing is treated; secondly, friction materials are mixed, wherein by mass part, steel fibers, self-made friction powder, granular potassium hexatitanate, aramid fibers, mineral fibers, tin sulfide, graphite powder, coke powder, zirconium silicate / zirconium oxide / barium sulfate composite powder, calcium hydroxide and mica are added into a high-speed mixer, after mixing, modified resin is added, mixing is conducted for 30-60 min at the speed of 400-500 r / min, and a friction material mixture is obtained; and thirdly, a brake pad is prepared through hot pressing, wherein the obtained brake pad is machined, subjected to surface plastic spraying treatment, marked and assembled, and the passenger car friction material suitable for the high speed of 200 kilometers and the high deceleration speed of 0.8 G is obtained. The friction material has a high deceleration speed and excellent wear resistance.

Description

technical field [0001] The invention relates to the field of friction materials, in particular to a friction material for passenger cars suitable for a high speed of 200 kilometers and a high deceleration of 0.8G and a preparation method thereof. Background technique [0002] Friction material is a material that converts the kinetic energy of the car into heat energy, thereby reducing the speed of the car. The performance of the friction material fundamentally determines the quality of the car's braking performance and directly affects the lives of the people. With the development of the automobile industry, friction materials have also gone through stages such as asbestos friction materials, semi-metallic friction materials and organic non-asbestos friction materials, which mainly solve the environmental pollution problems of some raw materials in friction materials, the mechanical properties of friction materials, Thermal performance issues of friction materials and other ...

Claims

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Application Information

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IPC IPC(8): F16D69/02C09K3/14
CPCF16D69/026F16D2200/006F16D2200/0052F16D2200/0082F16D2200/0086
Inventor 傅文锋林陶春黄志勇左晓东李晓颜周丽巧
Owner 浙江万赛汽车零部件股份有限公司
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