A kind of superhard grinding tool dressing tool and preparation method thereof

A technology for dressing tools and superhard abrasives, which is applied in manufacturing tools, metal processing equipment, grinding/polishing equipment, etc. Iron materials have problems such as low dressing efficiency, which is beneficial to mass production and preparation, wide applicability, and high brittleness.

Active Publication Date: 2022-03-22
ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these materials have a relatively small range of application. For example, green silicon carbide and white corundum grinding wheels generally dress coarse grinding wheels or semi-finishing grinding wheels, but the dressing effect of fine grinding and super-finishing grinding wheels is not good; materials such as soft iron and copper have lower porosity. Large resin-bonded grinding wheels tend to stick to chips, which is not conducive to the grinding of the grinding wheel to be trimmed, and the dressing efficiency of soft iron materials is very low, especially for fine-grained resin-bonded centerless grinding wheels, the dressing wheel wears quickly, basically A centerless grinding wheel with a diameter of 300mm, a width of 5mm and a thickness of 100mm needs at least 10 hours of dressing time if it is trimmed with the above materials
When dressing the vitrified bonded diamond grinding wheel with a single-point pen, the wear is fast and the dressing accuracy is poor, and it is impossible to dress the high-concentration fine-grained (600 mesh or finer) vitrified bonded diamond grinding wheel

Method used

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  • A kind of superhard grinding tool dressing tool and preparation method thereof
  • A kind of superhard grinding tool dressing tool and preparation method thereof
  • A kind of superhard grinding tool dressing tool and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The preparation particle size is 120#, length × width × height is 100mm × 50mm × 5mm dressing tool (dressing plate), it is made of raw material common abrasive, PTFE powder, resin powder, modified filler, reinforcing fiber material and coupling agent , see Table 2 for the weight percentage and type and model of each raw material.

[0034] Table 2 The weight percentage and type model of each raw material

[0035] materials Particle Size / Particle Size mass percentage Manufacturer / Model Green silicon carbide 120# 30 Baige Abrasives Co., Ltd. PTFE powder 60-80μm 15 Shenyang Wuliang Technology Co., Ltd. Phenolic resin powder 60-80μm 25 Jinan Shengquan Group / PF-2827 silica 240# 20 Shanghai Chaowei Nano Technology Co., Ltd. glass fiber 10μm 5 China Jushi Co., Ltd. coupling agent / 5 KH550

[0036] The preparation method of the above-mentioned superhard abrasive dressing tool specifically includes the ...

Embodiment 2

[0045] Preparation particle size is 400#, and outer diameter * inner diameter * height is the trimming tool (dressing ring, see figure 1 ), which is made from raw material common abrasive, PTFE powder, resin powder, modified filler, reinforcing fiber material and coupling agent, and the weight percentage and type model of each raw material are shown in Table 4.

[0046] Table 4. The weight percentage and type and model of each raw material

[0047] materials Particle Size / Particle Size mass percentage Model / manufacturer White corundum 400# 35 Baige Abrasives Co., Ltd. PTFE powder 30-50μm 10 Shenyang Wuliang Technology Co., Ltd. Polyimide Resin Powder 30-50μm 30 Jinan Shengquan Group calcium carbonate 600# 11 Shanghai Chaowei Nano Technology Co., Ltd. glass fiber 10μm 10 China Jushi Co., Ltd. coupling agent / 4 KH550

[0048] The preparation method of the above-mentioned superhard abrasive dressing too...

Embodiment 3

[0057] The preparation particle size is 800#, outer diameter × inner diameter × height is the trimming tool (dressing ring) of 100mm × 80mm × 10mm, it is made of raw material common abrasive, PTFE powder, resin powder, modified filler, reinforcing fiber material and coupling agent See Table 6 for the weight percentage and type and model of each raw material.

[0058] Table 6 The weight percentage and type model of each raw material

[0059] materials Particle Size / Particle Size mass percentage Model / manufacturer boron carbide 800# 30 Shanghai Chaowei Nano Technology Co., Ltd. PTFE powder 10-18μm 20 Shenyang Wuliang Technology Co., Ltd. Polyimide Resin Powder 10-20μm 25 Jinan Shengquan Group Titanium dioxide 1000# 15 Shanghai Chaowei Nano Technology Co., Ltd. Asbestos silk 10μm 9 China Jushi Co., Ltd. coupling agent / 1 KH792

[0060] The preparation method of the above-mentioned superhard abrasive dre...

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Abstract

The invention relates to a superhard abrasive dressing tool, which is made of the following raw materials in mass percentage: 30-55% of ordinary abrasive, 10-35% of PTFE powder, 20-40% of resin powder, and 5-5% of modified filler 34%, reinforced fiber material 5‑10%, coupling agent 1‑6%. The dressing tool of the present invention has a wide range of applications, high efficiency and low cost, and can be applied to dressing of diamond and CBN grinding wheels with a particle size of 45# to 20000# for various hardness binders; the dressing efficiency is lower than 3-10min, and the dressing effect is excellent. Can reach 1cm 2 The sharpness rate of abrasives on the plane is above 98%.

Description

technical field [0001] The invention belongs to the technical field of superhard materials, and in particular relates to a dressing tool for superhard abrasives during use of diamond and CBN grinding wheels, specifically, the raw materials, formula and preparation process required for the preparation of the dressing tool. Background technique [0002] Abrasive abrasives are called the teeth of industry and are widely used in the precision machining industry. With the development of industry, the requirements for high-precision processing of superhard abrasives are getting higher and higher. Among them, resin-bonded diamond and cubic CBN grinding wheels show great advantages in high-precision machining, because resin-bonded diamond and CBN themselves have relative elasticity, high self-sharpening, and different functional fillers can be added inside, such as polishing materials, heat dissipation materials, conductive materials, etc., which have unique functional applications....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B53/14B24B53/06B24D3/28B24D3/34B24D18/00
CPCB24B53/14B24B53/062B24D3/28B24D3/344B24D3/346B24D18/0009
Inventor 叶腾飞张高亮赵延军钱灌文熊华军吴武山谷春青王海龙
Owner ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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