3D type soft heat preservation floor and manufacturing process thereof

A production process and soft technology, applied in the field of plate processing, can solve the problems of unglue and deformation impact resistance, single visual effect, high production cost, etc., achieve the effect of anti-glue deformation buffer capacity, reduce air pollution, and save processes

Inactive Publication Date: 2020-12-04
ANHUI AIYALUN NEW MATERIAL TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] Aiming at the problems in the prior art of composite wood flooring, such as high production cost, easy glue opening and deformation, poor impact resistance, and single visual effect, the present invention provides a 3D type soft thermal insulation floor and its manufacturing process, through The cushioning effect of the superposition of the soft substrate and the thermal insulation rock wool layer and the adhesion of the cloth fiber layer have achieved the dual technical effect of resisting the deformation of the glue and improving the cushioning capacity; moreover, by selecting different 3D visual effect layers to be combined on the floor surface to adapt to Different consumers have different visual effect needs

Method used

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  • 3D type soft heat preservation floor and manufacturing process thereof
  • 3D type soft heat preservation floor and manufacturing process thereof

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Experimental program
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Effect test

Embodiment 1

[0042] Such as figure 1 As shown, the 3D soft thermal insulation floor of this embodiment includes a balance layer 5, a soft substrate 1, a cloth fiber layer 2, a thermal insulation rock wool layer 3 and a 3D visual effect layer 4 that are laminated and distributed from the bottom to the top. The cloth fiber layer 2 is made of mixed yarn and aramid fiber; when stacking and distributing, the cloth fiber layer 2 can be dipped in glue to improve the horizontal friction between the soft substrate 1 and the thermal insulation rock wool layer 3, and at the same time make the two Or firmly bonded in the vertical direction.

[0043] In the 3D soft insulation floor of this embodiment, the soft substrate 1 may not use any wood components, and its components include calcium powder, green powder, polyvinyl chloride, recycled materials and resin powder, accounting for about 70%. Recycling refers to the leftover material in the board making process, which can be recycled; green powder is t...

Embodiment 2

[0046] The 3D soft thermal insulation floor of this embodiment is further improved on the basis of Embodiment 1. The soft substrate 1 is a soft roll-formed glued board, that is, the base material of the soft substrate 1 is extruded and then rolled In this way, when superimposed with the cloth fiber layer 2, the cloth fiber layer 2 does not need to be impregnated, thereby saving the process and improving production efficiency; the insulation rock wool layer 3 is made of high-quality basalt , dolomite, etc. as the main raw materials, after high-temperature melting, use a four-axis centrifuge to centrifuge into fibers at a high speed, and spray a certain amount of binder, dust-proof oil, and water repellent at the same time, collect them by a cotton collector, and pass the pendulum method. , plus the three-dimensional method of laying cotton and then curing and cutting, the thermal insulation rock wool layer 3 prepared by this method can easily absorb the glue of the cloth fiber l...

Embodiment 3

[0056] The 3D soft thermal insulation floor and its manufacturing process of this embodiment are further improved on the basis of Embodiment 2. In step A, the straw segment 12 and the glue can be mixed first, and then the additives and other components can be mixed in order After mixing, in other components, on the basis of Examples 1 and 2, add phase-change polyethylene microcapsules with a weight ratio of about 10%; the straw segment 12 and the glue are mixed first, so that the glue can be mixed first Temporarily stored in the hollow structure of the straw 12, especially the wheat straw, the hollow volume is larger, and the glue solution can temporarily store more. In this way, the amount of glue solution exudation will be larger in the later roll forming. Phase-change polyethylene microcapsules are phase-change polyethylene microcapsules, which are prepared through the steps of preparing oil phase and water phase, shearing by homogenizer, heating and cooling in hydrothermal ...

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Abstract

The invention discloses a 3D type soft heat preservation floor and a manufacturing process thereof, and belongs to the technical field of plate processing. The 3D type soft heat preservation floor comprises a balance layer, a soft base plate, a cloth fiber layer, a heat preservation rock wool layer and a 3D visual effect layer which are distributed in a stacked mode from bottom to top. When the structure of the floor is distributed in a stacked mode, the cloth fiber layer can be impregnated in glue, thus horizontal friction force between the soft base plate and the heat preservation rock woollayer is improved, meanwhile, the soft base plate and the heat preservation rock wool layer are firmly bonded in the vertical direction, the stacked buffering capacity and foot feeling of the soft base plate and the heat preservation rock wool layer are relatively good, and when objects such as cups, mobile phones and tablet personal computers fall on the floor, breakage is avoided. The balance layer is mainly used for preventing water and moisture in the cement floor from corroding the interior of the soft heat preservation floor, and meanwhile the effect of protecting the internal stress balance of the floor is achieved. The problems that an existing composite wood floor is high in production cost, the phenomena of glue failure and deformation are likely to happen, impact resistance is poor, and the visual effect is single are solved.

Description

technical field [0001] The invention belongs to the technical field of plate processing, and more specifically relates to a 3D soft heat-insulating floor and a manufacturing process thereof. Background technique [0002] With the development of society, various ground decoration materials and decoration products continue to appear. The products that everyone is more familiar with are: tiles, floor leather, solid wood flooring, composite wood flooring, etc., and their application scope involves all aspects of our lives. [0003] Among them, ceramic tiles have good wear resistance, waterproof, moisture-proof, anti-corrosion, and also have certain pressure resistance, hard texture, convenient material selection, and long service life. They can be widely used in various indoor environments and are deeply loved by consumers. It is also the most widely used. Floor leather, easy to lay, easy to scrub, light in weight, small in size, flexible in use, can be cut according to needs,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B5/02B32B19/08B32B19/04B32B19/06B32B27/30B32B27/18B32B27/06B32B27/10B32B29/06B32B3/06B32B7/12B32B7/08B32B7/022B32B7/02B32B7/027B32B33/00B32B37/12B32B37/10B32B37/06B29D7/00E04F15/10E04F15/18
CPCB29D7/00B32B3/06B32B5/02B32B5/26B32B7/02B32B7/08B32B7/12B32B27/10B32B27/12B32B27/18B32B27/304B32B29/06B32B33/00B32B37/06B32B37/10B32B37/1284B32B2262/10B32B2307/31B32B2307/56B32B2307/7265B32B2419/04B32B7/022B32B7/027E04F15/107E04F15/18E04F2290/04
Inventor 艾华
Owner ANHUI AIYALUN NEW MATERIAL TECH CO LTD
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