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High-strength drag reduction type spiral steel pipe for long-distance oil and gas transportation and machining process thereof

A technology of spiral steel pipe and processing technology, applied in the field of spiral steel pipe, can solve the problems of declining service performance of spiral steel pipe, affecting the mechanical properties of welds, affecting the safety and stability of oil and gas transportation, and achieving enhanced residual stress control during forming, strengthening The effect of welding process parameter control and improving docking efficiency

Inactive Publication Date: 2020-09-29
TIANJIN TONGXINTAI STEEL PIPE MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The weld performance of the spiral steel pipe has an important influence on the mechanical properties such as the overall strength of the spiral steel pipe. However, during the welding process of the spiral steel pipe, pores are prone to appear in the weld, which will directly affect the mechanical properties of the weld, and then lead to spiral The overall service performance of steel pipes has declined severely, affecting the safety and stability of oil and gas transportation

Method used

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  • High-strength drag reduction type spiral steel pipe for long-distance oil and gas transportation and machining process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] A high-strength drag-reducing spiral steel pipe for long-distance oil and gas transportation,

[0045] The weight percent of the chemical composition of the base steel plate is: C 0.12%, Si 0.25%, Mn 1.09%, P 0.2%, S0.12%, V 0.024%, Cr 0.04%, Ni 0.0053%, Cu 0.015%, the balance Fe;

[0046] The thickness of the parent steel plate is 8.5mm;

[0047] The yield strength of the parent steel plate is 550Mpa, and the tensile strength is 615Mpa;

[0048] The weight percent of the chemical composition of the spiral weld is: C 0.05%, Si 0.12%, Mn 5.3%, P≤0.15%, S≤0.06%, V 0.052%, Cr 0.02%, Ni 0.22%, Cu 0.09%, Ti 0.027%, B 0.08%, balance Fe;

[0049] The processing technology includes the following steps:

[0050] S1, unwinding and leveling;

[0051] S2, edge milling: adopt double edge milling process, first rough mill I-shaped groove; then fine-mill X-shaped groove, blunt edge 7.0mm, groove angle 70°;

[0052] S3, pre-bending: the size of the pre-bending edge is 490mm in ra...

Embodiment 2

[0060] A high-strength drag-reducing spiral steel pipe for long-distance oil and gas transportation,

[0061] The weight percent of the chemical composition of the base steel plate is: C 0.17%, Si 0.28%, Mn 1.1%, P 0.19%, S0.11%, V 0.02%, Cr 0.05%, Ni 0.01%, Cu 0.02%, the balance Fe;

[0062] The thickness of the base steel plate is 9mm;

[0063] The yield strength of the parent steel plate is 575Mpa, and the tensile strength is 630Mpa;

[0064] The weight percent of the chemical composition of the spiral weld is: C 0.06%, Si 0.13%, Mn 5.5%, P≤0.15%, S≤0.06%, V 0.049%, Cr 0.04%, Ni 0.24%, Cu 0.011%, Ti 0.023%, B 0.05%, balance Fe;

[0065] The processing technology includes the following steps:

[0066] S1, unwinding and leveling;

[0067] S2, edge milling: adopt double edge milling process, first rough mill I-shaped groove; then fine-mill X-shaped groove, the blunt edge is 7.5mm, and the groove angle is 75°;

[0068] S3, pre-bending: the size of the pre-bending edge is ...

Embodiment 3

[0076] A high-strength drag-reducing spiral steel pipe for long-distance oil and gas transportation,

[0077] The weight percent of the chemical composition of the base steel plate is: C 0.2%, Si 0.31%, Mn 1.14%, P 0.15%, S0.09%, V 0.015%, Cr 0.06%, Ni 0.013%, Cu 0.022%, the balance Fe;

[0078] The thickness of the base steel plate is 9.5mm;

[0079] The yield strength of the parent steel plate is 590Mpa, and the tensile strength is 645Mpa;

[0080] The weight percent of the chemical composition of the spiral weld is: C 0.08%, Si 0.16%, Mn 5.8%, P≤0.15%, S≤0.06%, V 0.044%, Cr 0.06%, Ni 0.28%, Cu 0.015%, Ti 0.02%, B 0.02%, balance Fe;

[0081] The processing technology includes the following steps:

[0082] S1, unwinding and leveling;

[0083] S2, edge milling: adopt double edge milling process, first rough mill I-shaped groove; then fine-mill X-shaped groove, blunt edge 8.0mm, groove angle 80°;

[0084] S3, pre-bending: the size of the pre-bending edge is 490mm in radiu...

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Abstract

The invention discloses a high-strength drag reduction type spiral steel pipe for long-distance oil and gas transportation. The base metal steel plate comprises, by weight, 0.12%-0.2% of C, 0.25%-0.31% of Si, 1.09%-1.14% of Mn, 0.15%-0.2% of P, 0.09%-0.12% of S, 0.015%-0.024% of V, 0.04%-0.06% of Cr, 0.005%-0.013% of Ni, 0.015%-0.022% of Cu and the balance Fe, and the thickness of the steel plateranges from 8.5 mm to 9.5 mm; the welding seam comprises, by weight, 0.05%-0.08% of C, 0.12%-0.16% of Si, 5.3%-5.8% of Mn, smaller than or equal to 0.15% of P, smaller than or equal to 0.06% of S, 0.044%-0.052% of V, 0.02%-0.06% of Cr, 0.22%-0.28% of Ni, 0.09%-0.015% of Cu, 0.02%-0.027% of Ti, 0.02%-0.08% of B and the balance Fe; the process comprises the steps of uncoiling, flattening, edge milling, pre-bending, rolling sleeve forming, rust removing, oil removing, inner welding, outer welding and pipe end diameter expanding; double-wire serial submerged arc automatic welding is adopted for inner welding, the first wire is subjected to direct current, the current is 985-1035A, the voltage is 31-33V, the second wire is subjected to alternating current, the current I is equal to 445-525 A, the voltage is 34-36 V, the distance between welding wires is 10-14 mm, and the speed is 1.6-1.7 m / min; and double-wire serial submerged arc automatic welding is adopted for outer welding, the first wire is subjected to direct current, the current is 895-940 A, the voltage is 31-33 V, the second wire is subjected to alternating current, the current is 445-480 A, the voltage is 34-36 V, the distancebetween welding wires is 12-16 mm, and the speed is 1.6-1.7 m / min. The spiral steel pipe is few in weld pores, good in mechanical property and suitable for long-distance oil and gas transmission.

Description

technical field [0001] The invention relates to the technical field of spiral steel pipes, in particular to a high-strength drag-reducing spiral steel pipe for long-distance oil and gas transportation and its processing technology. Background technique [0002] Oil and gas pipeline transportation is the most suitable transportation method for long-distance transportation of oil and gas. The pipelines used usually include straight seam steel pipes and spiral steel pipes. Compared with straight seam steel pipes, spiral steel pipes have more prominent advantages in pipeline crack arrest and are more widely used in oil and gas pipeline transportation. [0003] The existing Chinese patent whose authorized announcement number is CN102284550B can be referred to, which discloses a manufacturing process of spiral seam submerged arc welded pipe, including: 1) raw material inspection, 2) material preparation, 3) uncoiling, 4) leveling, 5) Steel strip butt-to-end, 6) Disc cutting, 7) E...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/18B23P15/00C22C38/02C22C38/04C22C38/60C22C38/46C22C38/42C22C38/58C22C38/54C22C38/50
CPCB23P15/00B23K9/18C22C38/02C22C38/04C22C38/60C22C38/46C22C38/42C22C38/002C22C38/58C22C38/54C22C38/50
Inventor 边林昌
Owner TIANJIN TONGXINTAI STEEL PIPE MFG
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