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Metal-resin composite type binding agent diamond edge grinding wheel and manufacturing method thereof

A bonding agent and diamond technology, used in metal processing equipment, abrasives, grinding devices, etc., can solve the problems of weak diamond holding force, chipping of tiles, and excessive consumption of grinding wheels, so as to improve the quality rate and sharpness. and life, and the effect of improving the sharpness of grinding

Active Publication Date: 2020-01-03
GUANGDONG NADE NEW MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the context of large output and fast line speed, the use of traditional metal bonded grinding wheels to grind tiles is prone to "head-to-head" phenomenon, resulting in processing defects such as missing corners and edges of tiles, resulting in a decline in the quality of tiles, and even becoming defective products. Resin bond Grinding wheels can avoid the above "head-to-head" problems, but due to the defects of the resin bond itself, such as low strength, poor wear resistance and heat resistance, and weak holding force on diamonds, the problems of excessive consumption of the grinding wheel and limited grinding force are also limited. application of this product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] Metal-resin composite bond diamond edging wheel is made of the following components in parts by weight: 12 parts of diamond (200 / 230 mesh), 12 parts of electrolytic copper powder (500 mesh), 5 parts of cobalt powder (200 mesh) 2 parts, electrolytic nickel powder (800 mesh) 2 parts, tin powder (300 mesh) 3 parts, copper-tin alloy powder (100 mesh) 10 parts, polyimide resin powder (within 200 mesh) 38 parts, silicon carbide (240 mesh) 10 parts, alumina (3000 mesh) 6 parts, zinc stearate 2 parts. Wherein, the mass ratio of copper to tin in the copper-tin alloy powder (80:20, CuSn20) is 4:1.

[0059] Craftsmanship:

[0060] Including the following steps:

[0061] The steps of making the metal cutter head: place the diamond, electrolytic copper powder, cobalt powder, electrolytic nickel powder and tin powder in the sintering machine to make the metal cutter head; The parameters are as follows: the sintering temperature is 780°C, the sintering time is 3.5 minutes, and the ...

Embodiment 2

[0069] Metal-resin composite bond diamond edging wheel is made of the following components in parts by weight: 8 parts of diamond (180 / 210 mesh), 8 parts of electrolytic copper powder (450 mesh), 2 parts of cobalt powder (180 mesh) 0.5 parts, electrolytic nickel powder (750 mesh) 0.5 parts, tin powder (250 mesh) 1 part, copper-tin alloy powder (80 mesh) 8 parts, polyimide resin powder (180 mesh) 35 parts, silicon carbide (220 mesh ) 8 parts, alumina (2800 mesh) 4 parts, zinc hard acid 1 part. Wherein, the mass ratio of copper to tin in the copper-tin alloy powder (80:20, CuSn20) is 4:1.

[0070] See Example 1 for the manufacturing process.

Embodiment 3

[0072] Metal-resin composite bond diamond edging wheel is made of the following components in parts by weight: 12 parts of diamond (220 / 250 mesh), 12 parts of electrolytic copper powder (550 mesh), 5 parts of cobalt powder (220 mesh) 2 parts, electrolytic nickel powder (850 mesh) 2 parts, tin powder (350 mesh) 3 parts, copper-tin alloy powder (120 mesh) 10 parts, polyimide resin powder (220 mesh) 38 parts, silicon carbide (260 mesh ) 10 parts, alumina (3200 mesh) 6 parts, zinc hard acid 2 parts. Wherein, the mass ratio of copper to tin in the copper-tin alloy powder (80:20, CuSn20) is 4:1.

[0073] See Example 1 for the manufacturing process.

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PUM

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Abstract

The invention discloses a metal-resin composite type binding agent diamond edge grinding wheel and a manufacturing method thereof. The edge grinding wheel is prepared from, by weight, 8-14 parts of diamond, 8-14 parts of electrolytic copper powder, 2-8 parts of cobalt powder, 0.5-3 parts of electrolytic nickel powder, 1-5 parts of tin powder, 8-12 parts of copper-tin alloy powder, 35-42 parts of ahigh-intensity high-temperature-resistance resin binding agent, 8-12 parts of silicon carbide, 4-8 parts of aluminum oxide and 1-3 parts of zinc stearate. By preparing the metal-resin composite typebinding agent, the service life of the diamond edge grinding wheel can be prolonged, the grinding sharpness of the diamond edge grinding wheel can be improved, the ground green brick high-grade rate is increased, power consumption is saved, the production efficiency is improved, and a higher price is created for the green brick grinding step.

Description

technical field [0001] The invention relates to the field of edging wheels, in particular to a metal-resin composite bond diamond edging wheel and a manufacturing method thereof. Background technique [0002] As a special tool for deep processing of tile edging, diamond grinding wheel plays the role of edging and sizing. In the past ten years, with the popularization and application of large-volume ceramic tile grinding and polishing production lines, the line speed of ceramic grinding and polishing lines has become faster and faster, and higher and higher technological requirements have been put forward for the deep processing of ceramic tile edge grinding. In the context of large output and fast line speed, the use of traditional metal bonded grinding wheels to grind tiles is prone to "head-to-head" phenomenon, resulting in processing defects such as missing corners and edges of tiles, resulting in a decline in the quality of tiles, and even becoming defective products. Re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/34B24D18/00B22F1/00B22F1/02B22F3/14B22F5/00C22C26/00C22C30/02C22C30/04C22C30/06C22C32/00
CPCB22F1/0007B24D3/342B24D18/0009B22F5/00B22F3/14C22C26/00C22C30/02C22C30/04C22C30/06C22C9/02C22C32/0047B22F2005/001B22F1/065B22F1/17
Inventor 朱艺添
Owner GUANGDONG NADE NEW MATERIALS CO LTD
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