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Stainless steel electrode welding core with minimum temperature rise, stainless steel electrode and preparation and application

A technology of stainless steel and electrode welding, applied in the field of stainless steel electrode, preparation and application, and stainless steel electrode welding core, which can solve the problems of electrode waste, difficult operation, and high molybdenum content

Active Publication Date: 2019-04-16
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The nominal composition of the E316L stainless steel electrode coating is 18.5Cr-12.5Ni-2.5Mo. The content of chromium, nickel, and molybdenum is high and the price is expensive. Due to the redness of the electrode, the inability to weld will cause a great waste of the electrode.
In order to reduce the adverse effect of the redness of the welding rod, a small current is generally used for welding in engineering. Taking the Φ4.0mm welding rod as an example, the welding current is usually 140-160A, which will greatly reduce the welding efficiency.
[0003] In order to solve this problem, the patent No. CN104400245B "a carbon steel stainless steel electrode for high-current welding" uses a carbon steel welding core. Although it can solve the problem of redness of the electrode, a large amount of alloying element Cr needs to be added to the coating , Ni, Mo, the addition of a large number of alloying elements in the coating will inevitably lead to an increase in the outer diameter of the electrode
The increase of the outer diameter of the electrode will bring a series of problems. On the one hand, it will cause difficulties in vertical welding and overhead welding; The increase in the amount of construction
The patent number is CN105215580A "An E309L stainless steel electrode that can be used for high-current welding". The patent uses titanic acid slag system, by increasing the content of acidic substances such as quartz, feldspar, and mica in the slag, and refining the molten droplets. To reduce the redness tendency of the welding core, but the addition of a large amount of acidic substances in the coating will reduce the alkalinity of the slag, resulting in the increase of silicon in the electrode, the increase in the sensitivity of the pores and the decline in the comprehensive mechanical properties of the weld metal

Method used

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  • Stainless steel electrode welding core with minimum temperature rise, stainless steel electrode and preparation and application
  • Stainless steel electrode welding core with minimum temperature rise, stainless steel electrode and preparation and application
  • Stainless steel electrode welding core with minimum temperature rise, stainless steel electrode and preparation and application

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Experimental program
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Effect test

Embodiment 1

[0076] (1) Mix the components of the stainless steel electrode welding core with a very small temperature rise according to the ratio (see Table 1 for the chemical composition requirements of each component, and see A1 in Table 2 for the specific ratio) and stir evenly to obtain the powder core; then The low-carbon steel strip with the outer skin and the powder core are welded online on the seamless flux-cored wire production line to prepare a thick wire rod; after annealing and drawing, the diameter is reduced to a suitable diameter; finally, it is straightened and cut to obtain a very A stainless steel electrode welding core with a small temperature rise, wherein the filling rate of the powder core is 32wt%;

[0077] (2) Mix and stir the components of the skin dry powder (see Table 1 for the chemical composition requirements of each component, and see B1 in Table 3 for specific proportions), then add potassium with a total weight of 19% of the dry powder and a modulus of 2.6:...

Embodiment 2

[0080] The preparation method is the same as in Example 1, wherein, the solder core ratio is shown in Table 2 A1, the filling rate of the powder core is 32wt%; the coating dry powder ratio is shown in Table 3 B2, and the amount of binder is 19% of the total weight of the dry powder.

Embodiment 3

[0082] The preparation method is the same as in Example 1, wherein, the welding core ratio is shown in Table 2 A1, the filling rate of the powder core is 32wt%; the coating dry powder ratio is shown in Table 3 B3, and the amount of binder is 19% of the total weight of the dry powder.

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Abstract

The invention belongs to the technical field of welding materials, and particularly relates to a stainless steel electrode welding core with the minimum temperature rise, a stainless steel electrode and preparation and application. The stainless steel electrode welding core with the minimum temperature rise adopts the seamless flux-cored wire way and includes outer skin and a powder core, and thepowder core comprises the following components by mass percentage: 39-41% of metal nickel, 48-50% of metal chromium, 8-8.5% of molybdenum, 1-2% of graphite and 1-2% of potassium titanate. The invention further provides the stainless steel electrode, the electrode comprises the stainless steel electrode welding core with the minimum temperature rise and skin, the outer diameter of the electrode canbe consistent with a conventional electrode, the welding process performance is excellent, the electrode redness tendency is low, the electrode is suitable for the large standard welding, the gas porosity susceptibility is low, and the excellent mechanical properties and corrosion resistance are achieved.

Description

technical field [0001] The invention belongs to the technical field of welding materials, and in particular relates to a stainless steel electrode welding core with extremely small temperature rise, a stainless steel electrode, and its preparation and application. Background technique [0002] E316L stainless steel electrode is widely used in papermaking, petrochemical, coal chemical and marine engineering and other fields due to its good corrosion resistance, weldability and low overall cost. The welding core of this electrode generally adopts ER308L (nominal composition 21Cr-10Ni) or ER316L (nominal composition 19Cr-12.5Ni-2.5Mo) welding wire. 3 times), the resistance heat is large during welding, and the temperature of the welding core in the second half of the electrode rises rapidly during welding (commonly known as redness). The whole piece of drug skin falls off, which seriously affects the welding quality. Usually, 1 / 3 to 1 / 2 of the length of a welding rod calculat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/02B23K35/30B23K35/36B23K35/40
CPCB23K35/0266B23K35/30B23K35/3601B23K35/40
Inventor 亢天佑王青云叶凡
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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