Zirconia coating saggar used for sintering of electronic components and preparation method thereof

A technology for electronic components and zirconia, applied in the field of refractory materials, can solve problems such as limiting the application of pure zirconia and product cracking, and achieve the effects of improving thermal shock performance, reducing impact and enhancing structural strength

Inactive Publication Date: 2019-01-29
宜兴市锦泰耐火材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since a large volume change occurs when the monoclinic phase transforms to the tetragonal phase, and a large volume change occurs in the opposite direction when cooling, it is easy to cause cracking of the product, which limits the application of pure zirconia in the high temperature field.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] (1) Mixing of ingredients:

[0026] Alumina matrix preparation:

[0027] First, put 20% of 200-mesh fused mullite fine powder and 20% of high-purity alumina micropowder into the double-cone mixer, add zirconia grinding balls, and dry-mix with the ball-to-material ratio of 1:1. 15 minutes, then take 30% of fused white corundum with a coarse particle size of 0.2-0.5mm and 30% of fused mullite with a particle size of 0.1-0.2mm, pour them into a wheel mill and stir for 10 minutes, then add an organic binder 0.5% and stir for another 10 minutes, finally add the pre-dry-mixed fine powder, mix for another 15 minutes, and then put it into a stainless steel bucket to stale;

[0028] Zirconia coating preparation:

[0029] Take 30% of 80 mesh yttrium oxide stabilized zirconia powder, 10% of 150 mesh calcium oxide stabilized zirconia powder, 30% of 150 mesh yttrium oxide stabilized zirconia powder, 30% of 325 mesh yttrium oxide stabilized zirconia powder, put into double cone mix...

Embodiment 2

[0035] The difference between Example 2 and Example 1 is: 25% of 200-mesh fused mullite fine powder, 20% of fused white corundum of 0.2-0.5mm, and 35% of fused mullite of 0.1-0.2mm; The 80 mesh yttrium oxide stabilized zirconia powder is 20%, the 150 mesh calcium oxide stabilized zirconia powder is 20%, the compression molding pressure is 150Mpa, and the firing temperature is 1550°C.

Embodiment 3

[0037] The difference between embodiment 3 and embodiment 1 is: 200 mesh fused mullite fine powder 30%, high-purity alumina fine powder 10%; 80 mesh yttrium oxide stabilized zirconia powder 20%, 150 mesh calcium oxide stabilized oxide Zirconium powder is 15%, 150 mesh yttria stabilized zirconia powder is 35%, the compression molding pressure is 130Mpa, and the firing temperature is 1530°C.

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Abstract

The invention discloses a zirconia coating saggar used for sintering of electronic components. The saggar includes an alumina matrix and a zirconia coating. The alumina matrix includes, by weight, thefollowing components: 10%-30% of fused white corundum with a coarse particle size of 0.2-0.5 mm, 10%-30% of fused mullite with a particle size of 0.1-0.2 mm, 10%-30% of fused mullite fine powder with200 meshes, 10%-20% of highly pure alumina micro-powder, and 0.1%-1% of an organic bonding agent. The zirconia coating includes, by weight, the following components: 10%-30% of yttrium oxide stabilized zirconia powder with 80 meshes, 10%-30% of calcium oxide stabilized zirconia powder with 150 meshes, 10%-30% of yttrium oxide stabilized zirconia powder with 150 meshes, and 10%-30% of yttrium oxide stabilized zirconia powder with 325 meshes. The invention also relates to a preparation method of the zirconia coating saggar used for the sintering of the electronic components; and equipment for spraying a zirconia coating adopts the most advanced atmospheric plasma spraying equipment in the country, so that the prepared zirconia coating is dense and peeling off-resistant, and the service lifeof the coating is prolonged.

Description

technical field [0001] The invention relates to the field of refractory materials, in particular to a zirconia-coated sagger for sintering electronic components and a preparation method thereof. Background technique [0002] Zirconia has the advantages of large refractive index, high melting point, and strong corrosion resistance, so it is generally used for firing saggers. Zirconia has three crystal forms: monoclinic, tetragonal, and cubic. The oblique phase appears, and it turns into a tetragonal phase when it is heated to about 1100°C, and it turns into a cubic phase when heated to a higher temperature. Since a large volume change occurs when the monoclinic phase transforms to the tetragonal phase, and a large volume change occurs in the opposite direction when cooled, it is easy to cause cracking of the product, which limits the application of pure zirconia in high temperature fields. . However, after adding a stabilizer, the tetragonal phase can be stabilized at room ...

Claims

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Application Information

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IPC IPC(8): C04B35/101C04B35/622C04B35/66C04B41/87F27D5/00
CPCC04B35/101C04B35/622C04B35/66C04B41/5072C04B41/87C04B2235/3463C04B2235/9607F27D5/0012C04B41/5045C04B41/5042C04B41/4543C04B41/4533
Inventor 姜涛陈秀文
Owner 宜兴市锦泰耐火材料有限公司
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