Method for comprehensive utilization of low-iron red mud

A technology of red mud and crystal seeds, applied in chemical instruments and methods, alkali metal compounds, alkaline earth metal silicates, etc., can solve the problems of waste of raw materials, low removal efficiency and high cost, and achieve lower sintering temperature and market application. The effect of widening and reducing the amount of calcium

Inactive Publication Date: 2019-01-22
NORTHEASTERN UNIV
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Problems solved by technology

However, the above-mentioned dealkalization methods all have problems in varying degrees. The effect of the lime dealkalization method under normal pressure is unsatisfactory and the cost is high under high pressure; Alkali is ineffective; chloride ions in magnesium chloride and ammonium chloride dealkalization will corrode equipment and is not conducive to the subsequent application of red mud; CO 2 Suspension dealkalization, in which CO 2 Only for Na in red mud 2 O·Al 2 o 3 、Na 2 SiO 3 and Na 2 CO 3 works, but for Na 2 O·Al 2 o 3 1.7SiO2 2 ·nH 2 O does not work, and most of the sodium in red mud is in the form of Na 2 O·Al 2 o 3 1.7SiO2 2 ·nH 2 The form of O exists, so the removal efficiency of this method is not high; in the lime-sulfuric acid combined dealkalization method, the acid method and the alkali method coexist, and it is easy to waste raw materials.

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  • Method for comprehensive utilization of low-iron red mud

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Embodiment 1

[0041] This embodiment adopts Bayer process red mud, and its main chemical composition (mass percentage, wt%) is: alumina (Al 2 o 3 ) 27.85%, silicon dioxide (SiO 2 ) 24.73%, sodium oxide (Na 2 O) 5.63%, calcium oxide (CaO) 14.61%, iron oxide (Fe 2 o 3 ) 11.66%, titanium dioxide (TiO2) 5.37%, and its aluminum-silicon ratio is 1.1;

[0042] Lime and supplementary alkali are common industrial grade products; Alkali used in the present embodiment is sodium carbonate, and wherein, the amount of substance of sodium carbonate converted into the amount of substance of sodium oxide is the same.

[0043] The total amount of sodium, iron, aluminum, calcium, silicon, and titanium in each form of low-iron red mud, lime, and alkali is calculated as the number of moles of oxides, and the ingredient relationship is satisfied. The square brackets below indicate the amount of each substance. The unit is mol:

[0044] Alkali ingredients are [Na 2 O] 总 =[Na 2 O] 1 +[Na 2 O] 2 +[Na 2...

Embodiment 2

[0060] In this embodiment, the low-iron red mud is processed, and its main chemical composition (mass percentage, wt%) is: alumina (Al 2 o 3 ) 28.53%, silicon dioxide (SiO 2 )16.78%, sodium oxide (Na 2 O) 6.39%, calcium oxide (CaO) 16.34%, iron oxide (Fe 2 o 3 )8.39%, titanium dioxide (TiO 2 )5.40%, its aluminum-silicon ratio is 1.70;

[0061] Lime and supplementary caustic are both ordinary industrial grade products; caustic is sodium hydroxide, and the ingredients satisfy the following relationship:

[0062] Alkali ingredients are [Na 2 O] 总 =[Na 2 O] 1 +[Na 2 O] 2 +[Na 2 O] 3 ,

[0063] Among them: [Na 2 O] 1 =[Fe 2 o 3 ]; [Na 2 O] 2 =[Al 2 o 3 ]; [Na 2 O] 3 =X N ×[SiO 2 ],

[0064] The calcium ingredient is [CaO] 总 =[CaO] 1 +[CaO] 2 ,

[0065] Among them, [CaO] 1 =[TiO 2 ]; [CaO] 2 =X C ×[SiO 2 ],

[0066] That is: [Fe 2 o 3 ]+[Al 2 o 3 ]+X N ×[SiO 2 ]=[Na 2 O] 总 , and [CaO] 总=[TiO 2 ]+X C ×[SiO 2 ],

[0067] x N = 1.0;

...

Embodiment 3

[0077] The embodiment adopts the red mud of Bayer process, and the main chemical composition (mass percentage, wt%) is: alumina (Al 2 o 3 ) 21.30%, silicon dioxide (SiO 2 )19.43%, sodium oxide (Na 2 O) 6.43%, calcium oxide (CaO) 16.92%, iron oxide (Fe 2 o 3 ) 11.91%, titanium dioxide (TiO 2 ) 2.39%, and its aluminum-silicon ratio is 1.10;

[0078] Lime and supplementary carbon soda are common industrial grade products; carbon soda is sodium bicarbonate,

[0079] The total amount of sodium, iron, aluminum, calcium, silicon, and titanium in each form of low-iron red mud, lime, and alkali is calculated by the number of moles of oxides, and the ingredient relationship satisfies: [Fe 2 o 3 ]+[Al 2 o 3 ]+X N ×[SiO 2 ]=[Na 2 O] 总 , and [CaO] 总 =[TiO 2 ]+X C ×[SiO 2 ],

[0080] x N = 1.0;

[0081] x C = 1.5. Such as needing to process low iron 100g in the present embodiment, then need 11.96g lime, 40.27g sodium hydroxide.

[0082] according to this figure 1 A m...

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Abstract

The invention relates to a method for comprehensive utilization of low-iron red mud, wherein the method includes the following steps: S1, mixing and batching low-iron red mud, a small amount of lime,an alkali and circulating mother liquor, preparing slurry, and drying outside a kiln; S2, carrying out sintering reaction of the dried raw material at low temperature to obtain a sintered clinker after the reaction is finished; S3, carrying out leaching reaction of the sintered clinker, and carrying out liquid-solid separation to obtain a leached residue and a leached solution; S4, treating the leached solution, selecting crystal seed decomposition, carbonation decomposition or evaporative crystallization process according to product needs, or freely combining, requiring to adjust a solution obtained from the reaction, and allowing the solution to return to the mixing process; and S5, carrying out dealkalization reaction of the leached residue under the action of a sodium hydroxide solution, and carrying out liquid-solid separation, to obtain calcium silicate powder and a dealkalization solution, wherein a part of the dealkalization solution is used as the products, and a part of the dealkalization solution returns for dealkalization. By the method, the low-iron red mud is completely recovered, and a series of products containing aluminum and the calcium silicate powder material are prepared. The method can largely decompose the low-iron red mud, realizes the recovery and value-added utilization of the low-iron red mud, and achieves the effect of green utilization of resources.

Description

technical field [0001] The invention relates to a method for comprehensive utilization of low-iron red mud, and belongs to the technical field of comprehensive utilization of red mud. Background technique [0002] Red mud is the waste residue produced during the production of alumina. The output of red mud varies with ore grade, production method and technical level. Every time 1 ton of alumina is produced in my country, 1.0 to 1.7 tons of red mud will be produced. At present, the cumulative accumulation of red mud exceeds 300 million tons. A large amount of red mud cannot be effectively used and can only be stacked in a large area, which not only takes up a lot of land, but also causes serious pollution to the environment due to the high alkalinity of the red mud. As of 2016, the cumulative stockpiles reached more than 400 million tons, which has become a major environmental hazard. [0003] In recent years, many scientific research units have devoted themselves to the de...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01F7/04C01F7/02C01D7/00C01B33/24
CPCC01F7/04C01B33/24C01D7/00C01F7/02
Inventor 潘晓林于海燕吴艳毕诗文
Owner NORTHEASTERN UNIV
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