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Smelting method of boron carbide material

A smelting method and boron carbide technology, applied in chemical instruments and methods, carbon compounds, inorganic chemistry, etc., can solve problems such as poor uniformity of temperature field, difficulty in preparing fine powders, loss of boron volatilization, etc., and improve temperature uniformity. , the effect of increasing the heating speed and increasing the cohesion force

Active Publication Date: 2018-12-18
通辽中硼新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) The quality of raw materials is uneven, and raw materials from different origins and production processes have obvious differences in composition;
[0005] (2) The high temperature of the electric arc furnace and the poor uniformity of the temperature field will cause the volatilization loss of boron, thereby forming boron carbide with a low boron-to-carbon ratio;
[0016] (1) The chemical index and production stability of the high-purity boron carbide crystalline block as boron carbide powder raw material are difficult to reach;
[0017] (2) The superhard characteristics of boron carbide lead to serious wear of processing equipment, which makes it easy to introduce wear impurities into the material;
[0018] (3) Conventional crushing and grinding can only make the particle size reach about 3 μm, and the preparation of finer powder faces difficulties

Method used

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  • Smelting method of boron carbide material
  • Smelting method of boron carbide material
  • Smelting method of boron carbide material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Embodiment 1 concrete operation steps are as follows:

[0043] (1) Select boron source material boric acid or boron oxide with high boron content to reduce boron volatilization loss in the smelting process; select nano-scale graphite with high purity, fine particle size, good conductivity, and a mixture of massive recycled materials, nano-scale The weight ratio of graphite and lumpy returned charge is 10:1-3, which increases electrical conductivity and improves reactivity;

[0044] (2) Optimizing the mixing process technology, using a rotor mixer, adopting the method of first inputting a large proportion of the boron source material boric acid or boron oxide in the formula into the mixer, and then inputting carbon source materials with poor conductivity such as petroleum coke, wrought iron, etc. After the coke, the two-phase materials are evenly mixed, and then the mixture of nano-scale graphite with good conductivity and fine particle size and block return charge is ad...

Embodiment 2

[0053] The difference between embodiment 2 and embodiment 1 is: 1) choose the boron source material boric acid or boron oxide with high boron content, reduce the boron volatilization loss in the smelting process; choose nanoscale graphite with high purity, fine particle size and good conductivity , A mixture of massive recycled materials, the weight ratio of nano-scale graphite and massive recycled materials is 10:3, which increases electrical conductivity and improves reactivity;

[0054] (2) Optimizing the mixing process technology, using a rotor mixer, adopting the method of first inputting a large proportion of the boron source material boron oxide in the formula into the mixer, and then inputting carbon source materials such as charcoal, straw, and sawdust with poor conductivity, After the two-phase materials are uniformly mixed, the mixture of nano-scale graphite with good conductivity and fine particle size and massive recycled materials is added again, so that the mixtu...

Embodiment 3

[0057] The difference between embodiment 3 and embodiment 1 is:

[0058] 1) Select boron source materials with high boron content, boric acid or boron oxide, to reduce boron volatilization loss during the smelting process; select nano-scale graphite with high purity, fine particle size, and good electrical conductivity, a mixture of massive recycled materials, nano-scale graphite , The weight ratio of lumpy returned charge is 10:2, which increases the electrical conductivity and improves the reactivity;

[0059](2) Optimizing the mixing process technology, adopting the rotor mixer, adopting the method of first inputting the boron source material boron oxide with a large proportion in the formula into the mixer, and secondly inputting the carbon source materials with poor conductivity, petroleum coke and charcoal, so that After the two-phase materials are uniformly mixed, the mixture of nano-scale graphite with good conductivity and fine particle size and massive recycled mater...

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Abstract

The invention discloses a smelting method of a boron carbide material. Raw materials comprise a boron source material, a carbon source material and an additive material, wherein the additive materialis mainly used for adjusting the resistivity of a furnace charge and stabilizing the current. The smelting method has the advantages that: 1, the boron source and carbon source of the furnace charge are increased, the resistivity of the furnace charge is reduced, the furnace starting current can increase rapidly, the material heating speed is high, and the temperature is stable; 2, by virtue of the cooperation of pole core circle, voltage and current, the temperature uniformity of a crucible area in a furnace can be improved, and a stable environment can be provided for the growth of boron carbide crystals; 3, after the boron-carbon steam pressure increases, the Brownian movement is accelerated, and the polymerization of crystallized blocks can be improved; 4, the current supply amount isconstant, so that the reduction reaction in the furnace is consistent, and the compactness of the boron carbide crystallized blocks is consistent; and 5, by adjusting the raw materials, proportion, smelting parameters and operation parameters, the purity of the boron carbide crystallized blocks is improved, and the yield of the high-purity crystallized blocks is increased.

Description

technical field [0001] The invention relates to the technical field of chemical industry, in particular to a boron carbide smelting method. Background technique [0002] According to the analysis of high-performance boron carbide indicators, the iron and silicon content indicators in the chemical composition are greatly reduced compared with normal crystal blocks, and the smelting is more difficult. The boron-carbon ratio index of high-performance boron carbide is 4.0±0.2, and the actual reaction of boron carbide in the electric arc furnace The carbon position is between 15%-22%, the carbon-boron ratio is between 3.5-6, and the carbon-boron ratio is controlled at 4.0±0.2. It is difficult to smelt, so there are two difficulties in high-performance boron carbide. [0003] The traditional smelting and production of boron carbide generally uses raw materials such as boric acid (or boron oxide), carbon powder (or electrolytic graphite), and is synthesized in an electric arc furna...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/991
CPCC01B32/991C01P2006/80
Inventor 杨晓波王忠瑞陶学理张特佳张亚君孙维学
Owner 通辽中硼新材料科技有限公司
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