Flue gas denitrification method and denitrification reactor

A denitrification reactor and reactor technology, applied in the field of flue gas denitrification, can solve the problems of high investment and operation costs, long process, and large fluctuation range, so as to reduce investment and operation costs, reduce follow-up processes, and avoid secondary The effect of secondary pollution

Pending Publication Date: 2018-11-13
CHINA PETROLEUM & CHEM CORP +1
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Problems solved by technology

[0008] 2. The NOx content in the flue gas is related to the process conditions of the main device, and the fluctuation range is relatively large. However, the catalyst amount of the SCR fixed bed reactor is fixed. Once the NOx concentration range exceeds the design value, the NOx of the purified flue gas cannot Discharge
Therefore, the operating flexibility of the fixed bed is less
[0009] 3. During the operation of the fixed-bed reactor, the activity of the catalyst gradually decreases. When the NOx at the outlet of the reactor cannot meet the standard discharge, the catalyst needs to be replaced
It can be seen that the utilization rate of the catalyst in the fixed bed SCR reactor is too low
[0010] 4. After denitrification of flue gas, wet scrubbing and dust removal should be used together with desulfurization. The desulfurization waste liquid generated in the desulfurization and dust removal process also needs to be separated from liquid to solid. The process is long, the operation is complicated, and the investment and operation costs are high.
[0011] At present, there is no industrialized moving bed SCR reactor in the world. CN102008893A introduces a traditional moving bed reactor for SCR reaction. Since the flue gas needs a pressure drop when passing through the bed, it is not suitable for large amount of flue gas and flue gas. Working conditions with medium dust and low residual pressure of flue gas
And the catalyst moves downward by gravity. When the reactor is large, there is a problem of uniformity of movement, and the bed is easy to bridge and block. The requirements for the particle size of the catalyst are relatively high, and there are also problems with the uniformity of the reaction.

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0036] FCC regeneration flue gas flow rate is 150,000 Nm 3 / h, temperature is 650°C, pressure is 10kPa, NOx concentration is 600mg / Nm 3 , SO 2 The concentration is 1000mg / Nm 3 , SO 3 The concentration is 20mg / Nm 3 , the dust content is 200mg / Nm 3 . NOx emission standard is 200 mg / Nm 3 .

[0037] The active components of the catalyst particles of the granular denitration catalyst are V oxides, Ti oxides and Mo oxides. The catalytic active components are calculated as oxides, and the mass ratio is as follows: V is 3wt%, Ti is 86.8wt%, Mo is 10wt%; the catalyst is spherical, the particle size is 5mm; the bulk density is 0.68g / cm 3 , the specific surface area is 80m 2 / g, the pore volume is 0.57cm 3 / g, the adsorption capacity of the catalyst for ammonia is 0.5g / m 3 s. The reacted catalyst enters the ammonia injector, and the ammonia gas enters the pores of the catalyst and is adsorbed on the surface of the pores to obtain a denitrification catalyst that adsorbs ammoni...

Embodiment 2

[0040] FCC regeneration flue gas flow rate, temperature, pressure are the same as embodiment 1, NOx concentration is 2000mg / Nm 3 , SO 2 The concentration is 2000mg / Nm 3 , SO 3 The concentration is 200mg / Nm 3 , the dust content is 400mg / Nm 3 . NOx emission standard is 100 mg / Nm 3 .

[0041] Catalyst is with embodiment 1.

[0042] First, the FCC regenerated flue gas passes through the boiler to take heat, and the temperature is lowered from 650°C to the SCR denitrification reaction temperature of 200°C; the flow rate of the mixed gas containing ammonia in the ammonia injector is 1600Nm 3 / h, where the ammonia gas fraction is 3%, the stripping gas is 0.8MPa, superheated steam at 420°C, and the flow rate is 15Nm 3 / h; the size of the inner cylinder of the reactor is 8m long x 6m wide x 15m high; the reaction time is 2s, and 10 layers of conveyor belts are set up. The height of the catalyst bed on each conveyor belt is 500mm. Stainless steel mesh conveyor belt, the gap dia...

Embodiment 3

[0044] FCC regeneration flue gas flow rate, temperature and pressure are the same as in Example 1, and the NOx concentration is 300mg / Nm 3 , SO 2 The concentration is 600mg / Nm 3 , SO 3 The concentration is 10mg / Nm 3 , the dust content is 100mg / Nm 3 . NOx emission standard is 200 mg / Nm 3 .

[0045] The composition of the catalyst is the same as in Example 1, and the diameter of the catalyst particles is 3 mm.

[0046] First, the FCC regenerated flue gas passes through the boiler to take heat, and the temperature is lowered from 650°C to the SCR denitrification reaction temperature of 200°C; the flow rate of the mixed gas containing ammonia in the ammonia injector is 3200Nm 3 / h, where the ammonia gas fraction is 2.8%, the stripping gas is 0.3MPa, superheated steam at 420°C, and the flow rate is 15Nm 3 / h; the size of the inner cylinder of the reactor is 8m in length × 6m in width × 6m in height; the reaction time is 0.5s, and 3 layers of conveyor belts are installed. T...

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Abstract

The invention discloses a flue gas denitrification method and a denitrification reactor. The method includes that flue gas enters from the bottom of the reactor, penetrates multiple catalyst bed layers in horizontal staggered arrangement and reacts with ammonia adsorbed in catalysts to remove NOx and SOx, and generated ammonium salt and dust in the glue gas are adhered on catalyst granules; each catalyst bed layer is composed of a netty conveying belt and a granular denitrification catalyst stacked on the conveying belt, running directions of adjacent conveying belts on upper and lower layersare opposite, the catalyst on the upper layer is moved along with the corresponding conveying belt to the tail end of the same, falls at the starting end of the running direction of the conveying belton the lower layer under action of gravity and falls into a catalyst hopper at the tail end of the conveying belt on the last layer, the ammonium salt is steam-stripped, and ammonia is supplemented through an ammonia injector and filled to the conveying belt on the first layer to complete catalyst circulating. An ammonia spraying grating is omitted, so that the reactor is simplified, the problemof secondary pollution caused by ammonia escape and the problem that the bed layers are blocked by ammonium hydrogen sulfate are avoided, and running cycle of the reactor is prolonged.

Description

technical field [0001] The invention belongs to the technical field of flue gas denitrification, and in particular relates to a flue gas denitrification method and a denitrification reactor integrating desulfurization, denitrification and dust removal. Background technique [0002] Nitrogen oxides, collectively referred to as NOx, are one of the main sources of air pollution. The most harmful ones are: NO, NO 2 . The main hazards of NOx are as follows: (1) toxic to the human body; (2) toxic to plants; (3) can form acid rain and acid fog; (4) form photochemical smog with hydrocarbons; (5) destroy the ozone layer . [0003] Flue gas denitrification refers to the removal of NOx in flue gas. According to the treatment process, it can be divided into wet denitrification and dry denitrification. Mainly include: acid absorption method, alkali absorption method, selective catalytic reduction method, non-selective catalytic reduction method, adsorption method, plasma activation m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/90B01D53/60
CPCB01D53/8637B01D53/90B01D2251/2062Y02A50/20
Inventor 李欣韩天竹李磊王昊辰齐慧敏
Owner CHINA PETROLEUM & CHEM CORP
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