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Anti-corrosion and anti-abrasion coating for power generator blade and preparation method thereof

A generator blade, anti-corrosion and wear-resistant technology, applied in the field of coatings, can solve the high requirements of the coating performance of generator blades, weak bonding force between the coating and the generator blade, poor weather resistance and wear resistance of the coating film, etc. It is suitable for industrial production, increases corrosion resistance and high temperature resistance, and has good performance such as water resistance.

Inactive Publication Date: 2018-09-07
HEFEI SHANGQIANG ELECTRIC TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In my country, the research on the coating of generator blades is relatively late, and the design idea is hydroxyacrylic resin + isocyanate curing agent, and the low-temperature performance of the coating formed by it is poor; there is also the composition of hydroxyacrylic resin + polyester resin + isocyanate curing agent. However, the weather resistance and abrasion resistance of the coating film are poor, and the dispersion uniformity of the raw materials in the coating is poor, and the bonding force between the coating and the generator blade is weak, which cannot meet the higher requirements for the performance of the generator blade coating in my country.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] An anti-corrosion and wear-resistant coating for generator blades, comprising the following components by weight ratio: 30 parts of epoxy resin, 12 parts of silicone resin, 5 parts of graphite powder, 3 parts of mica powder, cellulose hydroxypropyl methyl ether 4 parts, 5 parts of nano-silica, 7 parts of wear-resistant filler, 1 part of preservative, 1 part of curing agent, 0.4 part of leveling agent, 0.2 part of dispersant and 20 parts of solvent.

[0026] Wherein, the epoxy resin is bisphenol A liquid epoxy resin.

[0027] Wherein, the passing rate of the cellulose hydroxypropyl methyl ether passing through a 200-mesh sieve is not less than 98%, the methylation value is 22-28%, and the hydroxypropyl value is 5-10%.

[0028] Wherein, the wear-resistant filler is a mixture of silicon carbide powder and ceramic fine powder with a weight ratio of 1:1.2.

[0029] Wherein, the preservative is a mixture of aluminum tripolyphosphate and ferrophosphorus powder in a weight rat...

Embodiment 2

[0038] An anti-corrosion and wear-resistant coating for generator blades, comprising the following components by weight: 40 parts of epoxy resin, 20 parts of silicone resin, 10 parts of graphite powder, 7 parts of mica powder, cellulose hydroxypropyl methyl ether 8 parts, 12 parts of nano-silica, 16 parts of wear-resistant filler, 5 parts of preservative, 3 parts of curing agent, 1.4 parts of leveling agent, 0.6 parts of dispersant and 30 parts of solvent.

[0039] Wherein, the epoxy resin is bisphenol A liquid epoxy resin.

[0040] Wherein, the passing rate of the cellulose hydroxypropyl methyl ether passing through a 200-mesh sieve is not less than 98%, the methylation value is 22-28%, and the hydroxypropyl value is 5-10%.

[0041] Wherein, the wear-resistant filler is a mixture of silicon carbide powder and ceramic fine powder with a weight ratio of 1:2.

[0042] Wherein, the preservative is a mixture of aluminum tripolyphosphate and ferrophosphorus powder in a weight rati...

Embodiment 3

[0051] An anti-corrosion and wear-resistant coating for generator blades, comprising the following components by weight: 35 parts of epoxy resin, 16 parts of silicone resin, 7.5 parts of graphite powder, 5.5 parts of mica powder, cellulose hydroxypropyl methyl ether 6 parts, 8.5 parts of nano-silica, 11.5 parts of wear-resistant filler, 3 parts of preservative, 2 parts of curing agent, 0.9 part of leveling agent, 0.4 part of dispersant and 25 parts of solvent.

[0052] Wherein, the epoxy resin is bisphenol A liquid epoxy resin.

[0053] Wherein, the passing rate of the cellulose hydroxypropyl methyl ether passing through a 200-mesh sieve is not less than 98%, the methylation value is 22-28%, and the hydroxypropyl value is 5-10%.

[0054] Wherein, the wear-resistant filler is a mixture of silicon carbide powder and ceramic fine powder with a weight ratio of 1:1.6.

[0055] Wherein, the preservative is a mixture of aluminum tripolyphosphate and ferrophosphorus powder in a weigh...

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PUM

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Abstract

The invention discloses an anti-corrosion and anti-abrasion coating for a power generator blade and a preparation method thereof. The anti-corrosion and anti-abrasion coating is prepared from the following components in parts by weight: 30 to 40 parts of epoxy resin, 12 to 20 parts of organic silicon resin, 5 to 10 parts of graphite powder, 3 to 7 parts of mica powder, 4 to 8 parts of hydroxy propyl methyl cellulose, 5 to 12 parts of nanometer silicon dioxide, 7 to 16 parts of anti-abrasion filler, 1 to 5 parts of preservative, 1 to 3 parts of curing agent, 0.4 to 1.4 parts of flattening agent, 0.2 to 0.6 part of dispersant, and 20 to 30 parts of solvent. The anti-corrosion and anti-abrasion coating has the advantages that the anti-corrosion and high temperature-resistant properties are realized; the anti-abrasion property is good, the adhering strength is excellent, the dielectric property is good, the size stability of the product is good, the hardness is high, the flexibility is better, and the stability to alkaline and most of solvents is realized; the anti-corrosion, air-blocking and water-blocking properties are good, the service life is long, and the problems of foaming, cracking, whitening, delaminating and the like are solved.

Description

technical field [0001] The invention relates to the technical field of coatings, in particular to an anti-corrosion and wear-resistant coating for generator blades and a preparation method thereof. Background technique [0002] Coating refers to a type of liquid or solid material that can form a film on the surface of an object under certain conditions for protection, decoration or other special functions (insulation, rust prevention, mildew resistance, heat resistance, etc.). Because most of the early paints used vegetable oil as the main raw material, they were also called paints. Now synthetic resins have replaced vegetable oils, so they are called paints. Coatings belong to organic chemical polymer materials, and the formed coating film belongs to the type of polymer compounds. According to the classification of modern chemical products, coatings belong to fine chemical products. Modern coatings are gradually becoming a class of multifunctional engineering materials and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D101/28C09D5/08C09D7/61C09D7/65
CPCC09D163/00C08K2003/327C08K2201/011C08K2201/014C08L2201/08C08L2205/035C09D5/08C09D5/18C09D7/61C09D7/65C08L83/04C08L1/284C08K13/02C08K3/04C08K3/34C08K3/36C08K3/00C08K3/32
Inventor 程劲松
Owner HEFEI SHANGQIANG ELECTRIC TECH CO LTD
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