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Metal hot processing solid-state lubricant

A solid lubricant, metal heat technology, used in additives, lubricating compositions, petroleum industry and other directions, can solve the problems of complex shape, surface damage of parts, difficult demoulding, etc., to improve lubricity, prolong service life, improve labor the effect of the condition

Inactive Publication Date: 2018-08-17
SHENYANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Water-based coatings will have wettability problems during application. For large die-castings and large forgings, due to their complex shapes, it is difficult to demould. , causing damage to the surface of the part

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The following mass percentage components are heated and fully mixed and stirred to obtain the product:

[0016] Molybdenum disulfide 30%, stearic acid 25%, paraffin wax 20%, oleic acid 15%, sodium phosphate 2%, silicone oil 6%, sodium benzoate 2%.

[0017] The solid lubricant for metal thermal processing of the present invention is to put 6% of silicone oil, 20% of paraffin, and 25% of stearic acid into a water bath, mix and heat to 80°C, stir with an electric mixer, and slowly add molybdenum disulfide after stirring evenly 30%, after fully stirring, add 15% oleic acid, 2% sodium benzoate, and 2% sodium phosphate while stirring. After stirring evenly, pour it into the mold and wait for cooling to prepare a solid lubricant.

Embodiment 2

[0019] The following mass percentage components were heated and mixed thoroughly to obtain the product: 40% molybdenum disulfide, 25% stearic acid, 15% paraffin, 15% oleic acid, 1% sodium phosphate, 3% silicone oil, and 1% sodium benzoate.

[0020] The solid lubricant for metal thermal processing of the present invention is to put 3% of silicone oil, 15% of paraffin, and 25% of stearic acid into a water bath, mix and heat to 80°C, stir with an electric mixer, and slowly add molybdenum disulfide after stirring evenly 40%, after fully stirring, add 15% oleic acid, 1% sodium benzoate, and 1% sodium phosphate while stirring. After stirring evenly, pour it into the mold and wait for cooling to prepare a solid lubricant.

Embodiment 3

[0022] The following mass percentage components are heated and fully mixed and stirred to obtain the product:

[0023] Molybdenum disulfide 35%, stearic acid 25%, paraffin wax 20%, oleic acid 10%, sodium phosphate 1.5%, silicone oil 7%, sodium benzoate 1.5%.

[0024] The solid lubricant for metal thermal processing of the present invention is to put 7% of silicone oil, 20% of paraffin, and 25% of stearic acid into a water bath, mix and heat to 80°C, stir with an electric mixer, and slowly add molybdenum disulfide after stirring evenly After fully stirring, add 10% oleic acid, 1.5% sodium benzoate, and 1.5% sodium phosphate while stirring. After stirring evenly, pour it into the mold and wait for cooling to prepare a solid lubricant.

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PUM

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Abstract

The invention discloses a metal hot processing solid-state lubricant, and relates to a solid-state lubricant. The metal hot processing solid-state lubricant comprises lubricants, heat-resistant components, stabilizers and preservatives. The metal hot processing solid-state lubricant particularly comprises, by weight, 25-40% of molybdenum disulfide, 20-30% of stearic acid, 10-20% of paraffin wax, 10-20% of oleic acid, 0.5-2% of sodium phosphate, 2-8% of silicone oil, and 0.5-2% of sodium benzoate. A method for preparing the metal hot processing solid-state lubricant includes placing the silicone oil, the paraffin wax and the stearic acid into a water bath kettle, and mixing and heating the silicone oil, the paraffin wax and the stearic acid with one another until the temperatures reach 80 DEG C so as to obtain first mixtures; stirring the first mixtures by an electric stirring machine, and slowly adding the molybdenum disulfide into the first mixtures after the first mixtures are uniformly stirred; sufficiently stirring the molybdenum disulfide and the first mixtures to obtain second mixtures and simultaneously adding the oleic acid, the sodium benzoate and the sodium phosphate intothe second mixtures; uniformly stirring the oleic acid, the sodium benzoate, the sodium phosphate and the second mixtures to obtain third mixtures, then pouring the third mixtures into molds and cooling the third mixtures to obtain the metal hot processing solid-state lubricant. The metal hot processing solid-state lubricant has the advantages of good mold release effect and stability, high-temperature resistance and environmental protection. Besides, the metal hot processing solid-state lubricant can be used for lubricating large complicated aluminum alloy die castings and forged pieces in the field of metal hot processing industry.

Description

technical field [0001] The invention relates to a solid lubricant, in particular to a solid lubricant for metal thermal processing. Background technique [0002] Metal thermal processing is a basic industry in the manufacturing industry. The quality of thermal processing parts directly affects the quality of subsequent processing and the quality of final products. With the progress of society and the continuous updating of industrial technology, the requirements for product quality are also increasing. The higher it is, this requires strict control of each production process of thermal processing. At present, in order to better shape the parts in metal thermal processing, different types of water-based coatings are sprayed manually or automatically in production. Die-casting is the use of manual or automatic spraying of water-based die-casting coatings in production. The purpose is to evenly coat the surface of the mold cavity to ensure that the die-casting parts can be dem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M161/00C10N30/06C10N40/36C10N40/24C10N50/08
CPCC10M161/00C10M2201/066C10M2201/085C10M2205/16C10M2207/126C10M2207/141C10M2229/04C10N2030/06C10N2040/24C10N2040/242C10N2040/36C10N2050/08C10N2010/02
Inventor 张正贵肖铁任传富牛建平赵时璐
Owner SHENYANG UNIV
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