Diamond/Si (Al) composite preparation technological method by vacuum infiltration method
A composite material and process method technology, which is applied in the field of diamond particle reinforced composite materials to achieve the effects of low processing difficulty, low expansion and high lightness
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example 1
[0023] Weigh 17g of 100μm diamond single crystal particles, 4g of silicon powder, 1.5g of aluminum powder, and 3g of phenolic resin powder. Soak silicon powder, aluminum powder and phenolic resin in absolute ethanol, heat and stir to form a paste, then add weighed diamond particles and stir evenly. Afterwards, the mixed powder was put into a ball mill jar, and mixed on a planetary ball mill with a speed of 1500 r / min for 12 hours. After the mixing is completed, the mixed powder is washed with absolute ethanol, dried, and sieved with an 800-mesh sieve to obtain a mixed powder with uniform particle size. Weigh 2g of the mixed powder, put it into a Φ20mm mold, and press it on a warm press with a pressure of 60MPa and a temperature of 80°C to obtain a cylindrical porous prefabricated body. Subsequently, the porous green body was put into a vacuum degreasing furnace for degreasing treatment at a temperature of 1000° C. for 60 min. After the degreasing is completed, the green body...
example 2
[0025]Mix the phenolic resin and acetone solution, and heat it to dissolve completely, then mix the silicon powder, 50μm diamond and aluminum powder, and stir until it becomes a paste. Wherein the weight percentages of phenolic resin, silicon powder, diamond and aluminum powder are respectively 18%, 20%, 12% and 50%. Then the mixture was put into a ball mill jar and mixed on a mixer at 1000r / min for 16 hours. After the mixing is completed, the ball mill tank is cleaned with acetone, and the obtained mixture is dried in an oven at 80° C., and then sieved with a 1000-mesh screen. Then the mixture powder was put into a mold of 10 mm×40 mm, the mold was heated to 120° C., and a pressure of 60 MPa was applied to obtain a porous preform with a fixed shape. The porous preform is degreased in a vacuum tube furnace, wherein the holding temperature is 1000°C, the holding time is 90min, and the heating rate is 5°C / min. Then the degreased preform is placed in a vacuum infiltration furna...
example 3
[0027] Mix polypropylene with absolute ethanol and heat to dissolve, then add 50μm diamond, aluminum powder, and high-purity silicon with a particle size of 50μm and a purity of 99.99% to the mixture, and heat and stir until it becomes a paste, in which polypropylene, diamond , silicon powder, and aluminum powder are 15%, 55%, 20%, and 10% by weight. Then put the mixture into a ball mill tank, add grinding balls, and mix on a mixer with a rotating speed of 800r / min. After the mixing is completed, the ball mill tank is cleaned with absolute ethanol, and the obtained mixture is dried in an oven at 100° C., and then subdivided with a 1000-mesh sieve. Next, put the subdivided mixed material into a Φ10mm mold, and perform pre-press molding at 120° C. under a pressure of 50 MPa to obtain a porous preform. Put the preform into a tube furnace with argon atmosphere for degreasing, the degreasing temperature is 1000°C, the degreasing time is 90min, and the heating rate is 5°C / min. Aft...
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