A method for sintering injection-molded copper-based components

A technology of injection molding and sintering method, which is applied in the field of sintering, which can solve problems such as difficulty in binder release, increased production cost, and slow heating rate, so as to avoid pollution and changes in material composition, reduce oxygen content, and avoid volatilization Effect

Active Publication Date: 2021-08-27
HUIZHOU WEIBO HARDWARE PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for metal injection molding copper-based materials, due to the high binder content, it is difficult to remove the binder. In order to effectively remove the binder, the heating rate is very slow, and a large amount of ammonia decomposition atmosphere must be introduced. The efficiency of the sintering method is low, the yield rate of the product is low, and the production cost naturally increases

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A method for sintering injection-molded copper-based components, comprising the steps of:

[0022] (1) Select copper alloy powder and binder, and make copper alloy powder and binder into feeding materials according to the preset volume ratio. In order to make the obtained sintered compact have better performance, the selected copper alloy powder is one or more of CuZn10, CuZn30, Cu80Zn20, Fe2Cu, Cu50Zn50, the selected binder is paraffin-based, and the preset volume ratio for 58:42.

[0023] (2) Put the feed material on the injection machine to form an injection blank, and use an organic solvent to remove part of the binder from the injection blank to form a degreased blank. A part of the binder in the injection blank is extracted with an organic solvent to facilitate subsequent steps.

[0024] (3) Place the degreased body in the sintering furnace and gradually heat up.

[0025] (4) Introduce gas, degrease at low temperature, and sinter at high temperature to make a s...

Embodiment 2

[0028] A method for sintering injection-molded copper-based components, comprising the steps of:

[0029] (1) Select copper alloy powder and binder, and make copper alloy powder and binder into feeding materials according to the preset volume ratio. In order to make the obtained sintered compact have better performance, the selected copper alloy powder is one or more of CuZn10, CuZn30, Cu80Zn20, Fe2Cu, Cu50Zn50, the selected binder is paraffin-based, and the preset volume ratio for 58:42.

[0030] (2) Put the feed material on the injection machine to form an injection blank, and use an organic solvent to remove part of the binder from the injection blank to form a degreased blank. A part of the binder in the injection blank is extracted with an organic solvent to facilitate subsequent steps.

[0031] (3) Place the degreased body in the sintering furnace and gradually heat up.

[0032] (4) Introduce gas, degrease at low temperature, and sinter at high temperature to make a s...

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PUM

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Abstract

The present invention provides a sintering method for injection-molded copper-based parts, which includes the following steps: (1) selecting copper alloy powder and binder, and making copper alloy powder and binder according to a preset volume ratio into a feed (2) Put the feed material on the copper alloy powder injection machine to form an injection blank, and use an organic solvent to remove part of the binder from the injection blank to form a degreased blank; (3) Put the degreased blank in a vacuum atmosphere for sintering (4) Introduce gas, degrease at low temperature, and sinter at high temperature to make a sintered billet. In the method of the present invention, the hydrogen gas is passed through the low-temperature section to avoid the reaction between the hydrogen gas and the graphite contained in the sintering furnace, the degreasing is more complete, and the oxygen content of the copper alloy powder particles is reduced, the activity is increased, and it is more conducive to sintering; The argon gas flow in the section avoids the volatilization of the alloy components in the copper alloy powder, avoids the pollution of the sintering furnace and the change of the material components.

Description

technical field [0001] The invention relates to the technical field of sintering, in particular to a sintering method for injection-molded copper-based components. Background technique [0002] Copper is the earliest metal used by human beings, and it is also one of the most widely used metals. Copper and copper alloys are widely used in industry, agriculture, national defense, military aerospace, Copper-based parts can be seen everywhere. In order to save materials and reduce waste, powder metallurgy is used to manufacture copper-based parts, which are more and more widely used. The key to copper-based powder metallurgy parts lies in forming and sintering. The sintering of traditional copper-based powder metallurgy products generally uses mesh belt continuous furnaces, bell furnaces, and pit furnaces under normal pressure under the protection of an ammonia decomposition atmosphere. Furnace, muffle furnace for sintering, sintered products are mostly traditional powder compa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C9/04C22C18/02B22F3/10
CPCB22F3/101B22F2998/10C22C9/04C22C18/02B22F2201/013B22F2201/12
Inventor 郭忠臣张亮白珍敏高波李华侨
Owner HUIZHOU WEIBO HARDWARE PROD
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