Manufacturing method of composite lightweight flexible high thermal conduction carbon/metal connection member
A metal composite, high thermal conductivity technology, applied in the direction of modification by conduction and heat transfer, cooling/ventilation/heating transformation, etc., can solve the problems of high thermal conductivity, large difference in thermal expansion coefficient, and large interface thermal resistance of carbon materials. Achieve strong designability, reduce interface thermal resistance, and small interface thermal resistance.
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Embodiment 1
[0024] Due to the poor wettability of carbon materials and metal aluminum or copper, it is difficult to be closely combined, and the thermal expansion coefficients of the two are also quite different, and they are easy to separate from each other in the process of heating and cooling, resulting in a large interface thermal resistance, which seriously hinders carbon materials. The material has high thermal conductivity to play. Therefore the present invention at first to high thermal conductivity mesophase pitch-based carbon fiber bundle (thermal conductivity at room temperature is 800W.m -1 .K -1 , with a diameter of 10μm and a density of 2.2g / cm 3 ) at both ends (about 2cm at each end, can be adjusted as needed) for surface treatment (such as cleaning), and then electroless nickel plating for these two ends, and the thickness of the nickel plating layer is controlled at about 0.5μm; the carbon fiber bundle The nickel-plated part is placed in the mold in one direction, and t...
Embodiment 2
[0026] The high thermal conductivity carbon fiber in embodiment 1 is changed into high thermal conductivity carbon film (thickness is 25 μ m, thermal conductivity is 1500W.m -1 .K -1 , with a density of 2.2g / cm 3 ), first surface treatment and electroless nickel plating were carried out on its two ends and the thickness of the coating was controlled to be 0.5 μm, and then placed in a mold for pouring treatment of pure aluminum. Other preparation conditions were the same as in Example 1. In this example, carbon The number of layers and the width of the film stack are determined by the heat transfer performance of the flexible, highly thermally conductive coupling. Its heat conduction efficiency is 2.5 times that of copper heat conduction cables under the same conditions, and its weight is only 1 / 4 of that of copper.
Embodiment 3
[0028] After surface treatment of the high thermal conductivity carbon fiber in Example 1, use it as the anode, place 2 cm at both ends in the nickel salt solution, and use the carbon plate placed in the solution as the cathode, connect the two ends, and apply a certain voltage , plate metal nickel on the surface of the carbon fiber, control the thickness of the coating to 0.5 μm by adjusting the electroplating process conditions, then place the two ends of the treated carbon fiber in a mold in one direction to carry out the pouring treatment of pure aluminum, other preparation conditions are the same as in Example 1 Similarly, the number of carbon fiber bundles in this embodiment is determined according to the heat transfer power. Its heat conduction efficiency is twice that of copper heat conduction cables under the same conditions, and its weight is only 1 / 4 of that of copper.
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