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Toughness-enhanced iron-based bulk amorphous soft magnetic alloy and preparation method thereof

A soft magnetic alloy, iron-based technology, applied in the field of iron-based bulk amorphous soft magnetic alloy and its preparation, can solve the problems of brittle fracture, increase the cost of raw materials, and deteriorate soft magnetic properties

Active Publication Date: 2016-07-06
ADVANCED TECHNOLOGY & MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In summary, in order to obtain Fe-based amorphous alloys with strong amorphous forming ability, it is usually necessary to add a large amount of non-ferromagnetic elements to the alloy. However, the addition of non-magnetic elements will greatly reduce its saturation magnetization or deteriorate other soft magnetic properties. energy, while increasing the cost of raw materials
The unique disordered atomic structure of the amorphous alloy itself lacks crystal defects such as dislocations and twins inside the alloy. Usually, at room temperature or below room temperature, it cannot undergo continuous plastic deformation like crystalline materials. The deformation is only Occurs in highly localized shear bands, resulting in brittle fracture, which severely restricts the industrial application of bulk amorphous alloys

Method used

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  • Toughness-enhanced iron-based bulk amorphous soft magnetic alloy and preparation method thereof
  • Toughness-enhanced iron-based bulk amorphous soft magnetic alloy and preparation method thereof
  • Toughness-enhanced iron-based bulk amorphous soft magnetic alloy and preparation method thereof

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Embodiment 1

[0050] According to the composition range of the iron-based bulk amorphous soft magnetic alloy of the present invention, we have done a series of experiments. Dosing according to the composition of the present invention and the composition of the comparative example, see Table 1 (serial number 1-22) for the specific composition and atomic percentage content; put the raw materials with the ratio into an induction melting furnace or an electric arc melting furnace, and vacuumize to 5× 10 -3Below Pa, then filled with argon atmosphere protection, smelting at 1400°C for 35 minutes, and then holding the temperature for 30 minutes after complete melting to melt the alloy raw materials into a uniform molten steel, pour into the mold and cool to obtain a master alloy ingot with a uniform composition; then crush the master alloy ingot ; Then put the broken master alloy into a quartz tube and melt it into molten steel. The melting temperature is about 1300°C. The molten steel is rapidly ...

Embodiment 2

[0061] According to the composition range of the iron-based nanocrystalline alloy of the present invention, we have done a series of experiments. The Fe of the high saturation magnetic induction intensity that present embodiment prepares x Si a B b P c C d Mo e m f alloy, the M component of the alloy is in the alloy expression Fe in Example 1 x Si a B b P c C d Mo e Cu f The base is changed, that is, its Cu is partially or completely replaced by at least one element of Ag and Au with less than 1 atomic %. Dosing according to the composition of the present invention, see Table 2 (serial number 1-10) for the specific composition and atomic percentage content; put the raw materials with good ratio into induction melting furnace or electric arc melting furnace, and vacuumize to 5×10 -3 Below Pa, then filled with nitrogen atmosphere protection, smelting at 1400 ° C for 35 minutes, and after melting for 30 minutes to melt the alloy raw materials into a uniform molten st...

Embodiment 3

[0067] In this example, the copper mold casting method is used to prepare Febal.Si with high saturation magnetic induction. 12 B 7 P 3 C 1 Mo 3 Cu 0.75 Alloy. Amorphous alloy rods with a diameter of 3.5-5 mm were prepared under different viscosities, surface tensions, and casting temperatures. See Table 3 for specific parameters. Dosing according to the alloy composition; put the proportioned raw materials into the induction melting furnace or arc melting furnace, and vacuumize to 5×10 -3 Below Pa, then filled with argon atmosphere protection, smelting at 1400°C for 35 minutes, and after melting for 30 minutes to melt the alloy raw materials into a uniform molten steel, pour it into the mold and cool to obtain an alloy ingot with a uniform composition; crush the master alloy ingot; A small piece of master alloy is put into a quartz tube and melted into molten steel. The melting temperature is about 1550°C. The molten steel is rapidly cooled by copper mold casting in the a...

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Abstract

The invention relates to toughness-enhanced iron-based bulk amorphous soft magnetic alloy and a preparation method thereof, belonging to the field of a magnetic functional material. The expression formula of the alloy is Fe<x>SiBP<c>C<d>Mo<e>M<f>, wherein M is at least one of Cu, Ag and Au, x, a, b, c, d, e and f respectively represent atomic percent content of each corresponding constituent, a is more than or equal to 0.5 but less than or equal to 14, b is more than or equal to 0.5 but less than or equal to 15, c is more than or equal to 0.5 but less than or equal to 14, d is more than or equal to 0.1 but less than or equal to 5, e is more than or equal to 0.1 but less than or equal to 5, f is more than or equal to 0.2 but less than or equal to 1, x is more than or equal to 72 but less than or equal to 85, and (x+a+b+c+d+e+f) is equal to 100%. With the preparation method provided by the invention, the saturation magnetic induction and the plastic deformation capability of iron-based bulk amorphous can be simultaneously improved; moreover, the production process is simple, is low in cost and is easy for industrialization; and the product has excellent soft magnetic performance and toughness, and can be taken as a structure and a functional soft magnetic material applied to the fields of power, electrons, information, communication and the like.

Description

technical field [0001] The invention relates to an iron-based bulk amorphous soft magnetic alloy with enhanced toughness and a preparation method thereof, belonging to the field of magnetic functional materials. Background technique [0002] The ferromagnetic bulk amorphous alloy has a uniform structure, no grain boundaries and magnetic crystal anisotropy, no precipitated phases and impurities, little pinning effect on the motion of magnetic domain walls, and high resistivity, so it has low loss, high magnetic Conductivity and high saturation magnetization and other advantages, while Fe-based amorphous raw materials are abundant, the preparation process is short, and the product is energy-saving and environmentally friendly, making some Fe-based amorphous alloy strips widely used in power conversion (such as transformers) and other fields. With the rapid development of science and technology, the preparation of electromagnetic components is required to be simplified and mini...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/153C22C45/02
CPCC22C45/02H01F1/15308H01F1/1535H01F1/15391
Inventor 周少雄李宗臻张广强董帮少高慧
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD
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