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A high-temperature far-infrared radiation heating plate and its manufacturing method

A manufacturing method and far-infrared technology are applied in the production and processing of thermal insulation materials and electric heating elements, and in the field of electric heating element production. Good, fast heating, high mechanical strength effect

Active Publication Date: 2019-12-24
河南三元光电科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Domestic electric heating elements are mainly tubular heating elements, film heating elements, PTC ceramic heating elements, flexible heating elements and electric ceramic hob heating elements. Due to the limitations of heat insulation materials and manufacturing processes, such heating elements generally have relatively low power. Small, within 5000W, applicable voltage 220V~ 50Hz, household electric heating products, with small heating capacity and high energy consumption, not suitable for 380 V~ electric heating mechanical equipment
Barbecue equipment, tea processing machinery, cooked food processing machinery, traditional Chinese medicine decoction, etc., which are common in the market, still use wood, charcoal, coal or liquefied gas as fuel because of lack of suitable electric heating elements, causing serious pollution

Method used

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  • A high-temperature far-infrared radiation heating plate and its manufacturing method

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Embodiment Construction

[0018] The present invention is described in further detail below by embodiment, and these embodiments are only used to illustrate the present invention, do not limit the scope of the present invention:

[0019] Take 80-89% of high-alumina ceramic fiber cotton, 3-8% of silica sol, and 8-12% of modified starch. After mixing, add 50% of water to form a viscous muddy mixture, and die-cast the mixture at room temperature Molding, drying the die-casted product in an environment of 350-400°C, sintering the dried product in an environment of 750-800°C for 15 minutes to solidify and harden to form a blank, and turning and milling the blank to form a thermal insulation The heat-insulating disk body, the alloy heating tape raw material is stamped into a "tooth" shape, the "tooth"-shaped alloy heating tape is coiled and formed according to the corresponding shape mold, and then mechanically molded on the heat-insulating and heat-insulating disk body, and finally the terminal connection de...

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Abstract

The invention relates to an electric ceramic insulation layer and a manufacturing method. The high-temperature far-infrared photothermal disc includes a heat insulation disc body and an alloy heating belt, the compositions of the heat insulation disc body are formed by the mixing of high-aluminium ceramic fiber cotton, silica sol and modified starch in proportion, the mixed material is subjected to die casting forming at a normal temperature, and after the die casting forming, the mixed material is dried, sintered, and lathed at a certain environment temperature to form the heat insulation disc body, the alloy heating belt is stamped into a tooth shape, the tooth-shaped alloy heating belt is coiled and formed based on a die of a corresponding shape and then is subjected to mould pressing to the heat insulation disc body mechanically, at the end, a binding post connection device is installed to complete the whole product manufacturing. The electric ceramic insulation layer has good heat insulation effect, is fast in heating and high in plasticity, and can be manufactured into different shapes; and moreover, the electric ceramic insulation layer is applicable to household electrical heaters, electrothermal furnaces or other electrothermal devices, barbecue equipment, tea processing devices, cooked foodstuff processing devices, traditional Chinese medicine decocting devices, or other industrial electrothermal products.

Description

technical field [0001] The invention relates to the field of production and processing of thermal insulation materials and electric heating elements, in particular to a high-temperature far-infrared radiation plate and a manufacturing method thereof, belonging to the technical field of electric heating element production. Background technique [0002] At present, the global thermal insulation materials are developing in the direction of high efficiency, energy saving and environmental protection integration. While developing new thermal insulation materials, more emphasis is placed on the application of environmental protection, energy saving and thermal insulation materials in the design and production of electric heating products, and efforts are made to improve the performance of electric heating elements and Product energy efficiency. Domestic electric heating elements are mainly tubular heating elements, film heating elements, PTC ceramic heating elements, flexible heat...

Claims

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Application Information

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IPC IPC(8): H05B3/14
Inventor 张斌简忠君张从献
Owner 河南三元光电科技有限公司
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