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High strength thermal shock resistance push plate

A technology of heat resistance and push plate, which is applied in the field of push plate, and can solve the problems of unit loss, stuck channel of push plate, thermal shock resistance and strength contradiction of push plate, etc.

Active Publication Date: 2016-01-13
ANHUI NINGHUO NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of product sintering, it is necessary to place the product to be sintered directly or indirectly on the push plate used in the kiln, and the product placed on the push plate is moved by the propulsion system according to the technological requirements of the product, and the product is finished in the furnace. During the sintering process, the push plate is one of the important parts of the kiln, and its performance directly affects the service life of the kiln. If the push plate breaks, deforms or falls off during use, the arch kiln will occur. Accidents, that is, the channel is blocked by the push plate, and the push plate machine cannot be pushed. The consequences caused by this may range from stopping the kiln for repairs to repairing, or dismantling the kiln, causing serious losses to the user.
Since the working temperature of the kiln is between 1100°C and 1450°C, to complete the sintering of a product, the push plate for the kiln needs to undergo a process of room temperature-high temperature-room temperature, so that the cycle and relatively frequent thermal shock require The push plate for kiln has excellent thermal shock resistance, and the large load capacity of the push plate requires the push plate to have excellent mechanical strength. In practice, there is often a contradiction between the thermal shock resistance and strength of the push plate, and it is difficult to Simultaneously obtain two pushing plates with better properties

Method used

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  • High strength thermal shock resistance push plate

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Experimental program
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Effect test

Embodiment 1

[0017] A high-strength heat-shock-resistant push plate, the raw materials of which include the following components by weight: 21 parts of 3-0.5mm mullite particles, 20 parts of 1-0.5mm corundum particles, 11 parts of 0.5-0.1mm quartz particles, 320 mesh 20 parts of andalusite fine powder, 25 parts of 220 mesh mullite fine powder, 12 parts of 2μm alumina fine powder, 5.2 parts of 320 mesh corundum fine powder, 15 parts of silicon fine powder, 5 parts of zircon, 2 parts of cerium oxide, fluoride 2 parts of aluminum, 9.5 parts of aluminum, 10 parts of silicon, 10 parts of white clay, and 3 parts of external binder.

Embodiment 2

[0019] A high-strength heat-shock-resistant push plate, the raw materials of which include the following components by weight: 30 parts of 3-0.5mm mullite particles, 16 parts of 1-0.5mm corundum particles, 15 parts of 0.5-0.1mm quartz particles, 320 mesh 15 parts of andalusite fine powder, 28 parts of 220 mesh mullite fine powder, 8 parts of 2μm alumina fine powder, 10 parts of 320 mesh corundum fine powder, 5 parts of silicon fine powder, 10 parts of zircon, 0.5 part of cerium oxide, fluoride 9.2 parts of aluminum, 5 parts of aluminum, 14 parts of silicon, 15 parts of white clay, and 1 part of external binder.

Embodiment 3

[0021] A high-strength heat-shock-resistant push plate, the raw materials of which include the following components by weight: 25.5 parts of 3-0.5mm mullite particles, 19 parts of 1-0.5mm platy corundum particles, 12 parts of 0.5-0.1mm quartz particles, 18 parts of 320 mesh andalusite fine powder, 26.5 parts of 220 mesh mullite fine powder, 12 parts of 2μm alumina fine powder, 7 parts of 320 mesh corundum fine powder, 11 parts of silicon fine powder, 7.6 parts of zircon, 1.56 parts of cerium oxide, 5.6 parts of aluminum fluoride, 8.5 parts of aluminum, 11 parts of silicon, 12 parts of white clay, 2.4 parts of sodium carboxymethyl cellulose;

[0022] The microsilica powder is ultrafine microsilica powder, and the particle size of the ultrafine microsilica powder is 0.5 micron;

[0023] The cerium oxide is nano cerium oxide, and the average particle diameter of the nano cerium oxide is 5nm;

[0024] The mullite particles are a mixture of fused mullite particles and sintered mul...

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Abstract

The invention discloses a high strength thermal shock resistance push plate, which comprises components with parts by weight: 3-0.5mm mullite particles 20-30 parts, 1-0.5mm alundum particles 15-20 parts, 0.5-0.1mm quartz particles 10-15 parts, 320 meshes andalusite fine powder 15-20 parts, 220 meshes mullite fine powder 25-30 parts, 2Mumalumina micro powder 8-12 parts, 320 meshes alundum fine powder 5-10 parts, silica powder 5-15 parts, zirconite 5-10 parts, cerium oxide 0.5-2 parts, cerium oxide 2-10 parts, aluminum 5-10 parts, silicon 10-15 parts, white mud 10-15 parts and external binders 1-3 parts. The invention further discloses a method for preparing the high strength thermal shock resistance push plate. The high strength thermal shock resistance push plate is excellent in thermal shock resistance, high in mechanical strength, simple in preparation method and convenient for actual operation.

Description

technical field [0001] The invention relates to the technical field of push plates, in particular to a high-strength, heat-resistant and shock-resistant push plate and a preparation method thereof. Background technique [0002] With the gradual and in-depth implementation of national environmental protection and energy-saving policies, new energy-saving and environmental-friendly pusher kilns have emerged, and the matching kiln furniture materials have developed rapidly. In the process of product sintering, it is necessary to place the product to be sintered directly or indirectly on the push plate used in the kiln, and the product placed on the push plate is moved by the propulsion system according to the technological requirements of the product, and the product is finished in the furnace. During the sintering process, the push plate is one of the important parts of the kiln, and its performance directly affects the service life of the kiln. If the push plate breaks, defor...

Claims

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Application Information

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IPC IPC(8): C04B35/185C04B35/63C04B35/66
Inventor 罗明汪政南王启明郭兴志刘斌王勇汪家兴
Owner ANHUI NINGHUO NEW MATERIAL
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