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Sound insulating material and preparation method thereof

A technology of sound insulation material and preparation process, which can be applied to instruments, sound-producing equipment, etc., can solve the problems of affecting sound blocking and absorption, difficult volume complementation and uniform distribution, poor sound wave reflection blocking ability, etc. Production cost, the effect of simplifying the production process

Active Publication Date: 2015-05-20
浙江兰溪金立达框业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally, in the prior art, particles of the same particle size are used for filling, and it is difficult to achieve volume complementation and uniform distribution, resulting in uneven filling and poor mechanical properties, which affect the sufficient reflection, scattering, refraction and diffraction of sound waves in it, thus Affects the blocking and absorption of sound
When all large-size particles are used, it is difficult to achieve dense filling due to the steric hindrance effect, and the gaps between the particles are large, which cannot fully block the transmission of sound waves (such as reflection, scattering, refraction or diffraction)
When all small particle size particles are used, on the one hand, the small particles themselves have poor reflection and blocking ability to sound waves, and are easy to diffract; on the other hand, due to the high surface free energy of small particles, inhomogeneity easily occurs in the matrix Aggregation or agglomeration, unable to block the transmission of sound waves to the greatest extent

Method used

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  • Sound insulating material and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0044] Preparation of sound-insulating functional body particles: 10kg of calcium carbonate, 90kg of barium sulfate, choose non-smooth round particles, and the amount of particles with a particle size of about 0.5um, 1.0um and 2.0um is 5kg, 90kg and 5kg respectively , mix them well.

[0045] Sound insulation material ingredients: SG-1 type PVC resin 20kg, SG-3 type PVC resin 70kg, SG-5 type PVC resin 10kg, citrate plasticizer 20kg, calcium zinc composite stabilizer 3kg, zinc stannate flame retardant 2kg , magnesium hydroxide-aluminum hydroxide-coupling agent flame retardant system 8kg, sound-insulating functional particle 70kg, stearic acid 3kg, antioxidant 10100.5kg, antioxidant 1680.5kg, UV-3270.3kg, talcum powder 50kg, poly Ethylene oxide 2kg, green toner 0.8kg.

[0046] Sound insulation material preparation:

[0047] (1) Mixing of raw materials: Zinc stannate flame retardant is ball-milled for 30 minutes before use; PVC resin, calcium-zinc composite stabilizer and flame ...

Embodiment 2

[0051] Preparation of sound-proof functional body particles: 30kg of zinc carbonate, 25kg of magnesium hydroxide, 25kg of aluminum hydroxide, 20kg of titanium dioxide, choose non-smooth round particles, and the particle size is about 0.4um, 1.2um and 1.9um. The dosages are 15kg, 70kg and 15kg respectively, and they are fully mixed evenly.

[0052] Sound insulation material ingredients: SG-1 type PVC resin 10kg, SG-3 type PVC resin 80kg, SG-5 type PVC resin 10kg, citric acid ester plasticizer 10kg, calcium zinc composite stabilizer 5kg, magnesium hydroxide-aluminum hydroxide -Coupling agent (1:1.2:0.1) 15kg flame retardant, 70kg sound insulation functional particle, 1kg calcium stearate, 10760.3kg antioxidant, 1680.4kg antioxidant, 1.3kg carbon black, 20kg calcium carbonate, poly Oxyethylene laurate 0.6kg.

[0053] Sound insulation material preparation:

[0054] (1) Mixing of raw materials: Magnesium hydroxide-aluminum hydroxide-coupling agent (1:1.2:0.1) flame retardant is b...

Embodiment 3

[0058] Preparation of sound-proof functional body particles: 12kg of barium sulfate, 45kg of magnesium hydroxide, 40kg of aluminum hydroxide, 3kg of zirconia, choose round particles with non-smooth surface, and the particle size is about 0.2um, 0.8um and 2.5um The dosage of granules is 10kg, 80kg and 10kg respectively, and they are fully mixed evenly.

[0059] Sound insulation material ingredients: SG-1 type PVC resin 40kg, SG-3 type PVC resin 45kg, SG-5 type PVC resin 15kg, citric acid ester plasticizer 50kg, calcium zinc composite stabilizer 6kg, sound insulation functional particle 30kg, poly Vinyl wax 2kg, calcium carbonate 60kg, antioxidant 10760.7kg, antioxidant 1680.8kg, UV-3260.3kg, purple toner 1kg.

[0060] Sound insulation material preparation:

[0061] (1) Mixing of raw materials: Put PVC resin and calcium-zinc composite stabilizer into a high-speed mixer and mix at a speed of 2000rpm for 2 minutes, then add citrate plasticizer and continue mixing for 2 minutes, t...

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Abstract

The invention belongs to the technical field of thermoplastic resin sound insulating material preparation and particularly relates to a thermoplastic resin sound insulating material and a preparation method thereof. The material comprises the following components: PVC resin (100 parts), a plasticizer (10-60 parts), a stabilizer (1-6 parts), sound insulating functional particles (30-90 parts) and filler (0-100 parts), and can also comprise a flame retardant and a smoke suppressant (5-20 parts), a lubricating agent (1-3 parts), an antioxidant (0.1-2 parts), an antistatic agent (0.1-2 parts) and a pigment (0.1-2 parts). The sound insulating functional particles include one or several of carbonate, sulfate, hydroxide, oxide and metal powder. The preparation method of the sound insulating material prepared from the components comprises the steps of raw material blending; extrusion granulating; and extrusion calendaring. The sound insulating material disclosed by the invention is prominent in sound insulating property, high in strength, flame-retardant, smoke-suppressant, nontoxic, environment-friendly as well as colorful and bright in color; and the preparation method is simple and convenient in production process and low in cost.

Description

technical field [0001] The invention belongs to the technical field of preparation of thermoplastic resin sound insulation materials, and in particular relates to a thermoplastic resin sound insulation material and a preparation method thereof. Background technique [0002] At present, the development of industrial technology has brought convenient transportation, prosperous urban life and row upon row of factories to people, but the noise pollution is becoming more and more serious. The ubiquitous factory noise (up to more than 100 decibels), entertainment noise, construction noise and traffic noise are increasingly affecting our daily life. On the other hand, with the improvement of living standards, people have higher and higher requirements for the quiet comfort and mutual non-interference of living environment, working and learning environment, entertainment environment and public places. Therefore, noise control and blocking has become an important problem to be solve...

Claims

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Application Information

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IPC IPC(8): C08L27/06C08K13/04C08K3/30C08K3/26C08K3/08C08K5/11C08K3/24C08K3/22B29C47/92G10K11/162B29C48/92
CPCG10K11/162C08L27/06B29B7/002B29B9/06B29C48/0011C08K2201/003C08K2201/014C08L2201/02C08L2205/035C08L2205/025C08L2205/03C08K13/06C08K2003/265C08K2003/3045C08K2003/2224C08K2003/2227C08K3/34C08K3/26C08K2003/2237C08K3/04C08L23/06C08K2003/2244C08L71/00C08K5/098C08L23/30C08K2003/323C08K2003/0856C08K2003/2231C08K2003/2241C08K2003/267C08K2003/0812
Inventor 薛美玲沈佳俊陈自安于永良
Owner 浙江兰溪金立达框业有限公司
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