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Long screw rod fastening guide wear-resistant sleeve reciprocating impact excavating part easy to machine as well as assemble and disassemble for mining machine

A wear-resistant sleeve and long screw technology, applied in the mechanical field, can solve problems such as increased material costs, high processing difficulty, and equipment failure, and achieve the effects of improving accuracy, improving processing accuracy and performance, and reducing difficulty

Active Publication Date: 2015-03-18
刘素华
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the reciprocating impact frame of the impact roadheader, impact shearer or impact excavator is directly connected with the power drive and the impact head, etc. When the impact head impacts the material, the reciprocating impact frame bears a large lateral force. The lateral force greatly damages the seal between the reciprocating impact frame and the impact power box, often causing damage to the seal. Dust, liquid, materials, etc. enter the impact power box, resulting in serious equipment failure, which greatly reduces the use efficiency of the equipment. In order to reduce the damage to the seal by the reciprocating impact frame, it is required to make the friction part between the reciprocating impact frame and the seal extremely high precision. Because the reciprocating impact frame is large in size, heavy in weight, complex in shape and requires extremely high precision, it is necessary to process the reciprocating impact frame. It is extremely difficult to process the parts of the impact frame that are prone to wear. In order to increase the structural strength of the reciprocating impact frame, the upper impact guide and the lower impact guide of the reciprocating impact frame must be fixedly connected through the guide rod connector or the upper impact guide , The lower impact guide and the connecting piece of the guide rod are integrated. In order to ensure the precise position of the upper impact guide, the lower impact guide, the impact power box and the seal, the surface finish of the friction part between the reciprocating impact frame and the seal, The material hardness and dimensional accuracy are higher, so the processing is more difficult. The overall use of high hardness and wear-resistant materials greatly increases the material cost of the equipment. During processing, there must be a very precise positioning rotary table to change the head of the workpiece. Changing the head turning and grinding or processing with high-precision counter-boring and milling equipment greatly increases the cost of manufacturing equipment. Even with these extremely expensive equipment, it is even impossible to process and manufacture the required precision requirements. Large size and complex shape lead to a series of processing and manufacturing problems such as extremely difficult heat treatment and poor heat treatment effect, resulting in poor wear resistance and large surface roughness of the wear-resistant parts of the reciprocating impact frame, thus causing rapid damage to rolling support parts and seals When the rolling support parts, seals and wear-resistant parts of the equipment are damaged and need to be replaced, the reciprocating impact frame is large in size, heavy in weight and complex in shape, making disassembly, maintenance and replacement very difficult, which reduces the practicability and production efficiency of the equipment. Even the reciprocating impact mining machine cannot be promoted and used so far

Method used

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  • Long screw rod fastening guide wear-resistant sleeve reciprocating impact excavating part easy to machine as well as assemble and disassemble for mining machine
  • Long screw rod fastening guide wear-resistant sleeve reciprocating impact excavating part easy to machine as well as assemble and disassemble for mining machine
  • Long screw rod fastening guide wear-resistant sleeve reciprocating impact excavating part easy to machine as well as assemble and disassemble for mining machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0082] figure 1 and figure 2 It is a mining machine described in Example 1, which is fastened with a long screw and is easy to process and disassemble. Sleeve 4, wear-resistant sleeve positioning mechanism 5, guide screw fastening mechanism 6, rolling friction body 7, box body 8 and impact head 9, etc., one or both ends of the impact guide 1 protrude outside the box body 8, and the impact guide 1 includes a guide core rod 10, etc., the guide wear-resistant sleeve 4 is arranged on the guide core rod 10, the guide wear-resistant sleeve 4 is arranged between the impact guide 1 and the box body 8 and / or is arranged between the impact guide 1 and the rolling friction Between the body 7, the guide wear-resistant sleeve 4 is positioned by the wear-resistant sleeve positioning mechanism 5, the guide rod connector 2 is connected with the impact guide 1 in the box body 8, and the impact guide 1 is separately connected with the guide rod connector 2, The impact head 9 is arranged on o...

Embodiment 2

[0086] image 3 and Figure 4 It is a mining machine described in Example 2, which is fastened with a long screw and is easy to process, disassemble, guide and wear-resistant sleeve to reciprocate and impact the mining part. The difference from Embodiment 1 is that the guide rod connector 2 is separated from the guide core rod 10, and when the guide rod connector 2 and the guide rod 10 are separated, the guide rod connector 2 is provided with a hole through the guide rod , the guide mandrel 10 passes through the guide mandrel hole, and the guide wear-resistant sleeve 4 is set at one or both ends of the guide mandrel 10, the guide mandrel 10 is separated from the guide screw 13, when the guide mandrel 10 and the guide screw 13 are separated The guide core rod 10 is provided with a hole 15 through which the guide screw rod is inserted.

[0087] It is also possible to make one end of the guide core rod 10 and the guide wear-resistant sleeve 4 an integral structure, the other en...

Embodiment 3

[0093] Figure 5 It is a excavator described in Example 3, which is fastened with a long screw and is easy to process, disassemble, guide and wear-resistant sleeve to reciprocate and impact the excavation part. The difference from Embodiment 1 is that the wear-resistant sleeve positioning mechanism 5 includes an interference positioning mechanism, a cone positioning mechanism, a shoulder positioning mechanism, a pin shaft positioning mechanism, a thread positioning mechanism, a circlip positioning mechanism or a retaining sleeve positioning mechanism. Mechanism or clamp positioning mechanism or buckle groove positioning mechanism or block positioning mechanism 59 or expansion pin positioning mechanism, etc., impact guide 1 includes guide core rod 10 and / or impact guide rod, etc., block positioning mechanism 59 includes impact guide Rod stop platform 24 or lead screw stop platform 25 or guide rod connector stop platform 63 or punch tooth seat stop platform 60 or wear-resistant ...

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PUM

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Abstract

A reciprocating-impact excavating part for use in an excavating machine and having wear-resistant guiding sleeves that are easy to process / assemble / disassemble and are fastened by elongated threaded rods. Wear-resistant guiding sleeves (4) are arranged between impact guiding members (1) and an enclosure (8) and / or arranged between the impact guiding members (1) and rolling friction bodies (7). Impact heads (9) are arranged at one ends or either ends of the impact guiding members (1). Impacting teeth (12) are arranged on impacting teeth bases (11). When guiding threaded rods (13) are separated from the impact guiding members (1), the guiding threaded rods (13) are run through guiding threaded-rod holes (15) to be mated with guiding nuts (14) to fasten the impacting teeth bases (11), the wear-resistant guiding sleeves (4), the impact guiding members (1), and a guiding rod connector (2) into a single-body reciprocating impact frame (16). Alternatively, when the guiding threaded rods (13) and the impact guiding members (1) are a single body, the guiding threaded rod (13) are mated with the guiding nuts (14) to fasten the impacting teeth bases (11), the wear-resistant guiding sleeves (4), and the guiding rod connector (2) into the single-body reciprocating impact frame (16). The wear-resistant guiding sleeves (4) are driven by the guiding rod connector (2) and supported by the rolling friction bodies (7) to make reciprocating movements, thus increasing the practicability and service life of equipment.

Description

technical field [0001] The invention belongs to the field of machinery, and is especially suitable for a excavator in the field of excavation. It uses a long screw to fasten and easy to process and disassemble a guide wear-resistant sleeve to reciprocate and impact the excavation part. Background technique [0002] At present, the reciprocating impact frame of the impact roadheader, impact shearer or impact excavator is directly connected with the power drive and the impact head, etc. When the impact head impacts the material, the reciprocating impact frame bears a large lateral force. The lateral force greatly damages the seal between the reciprocating impact frame and the impact power box, often causing damage to the seal. Dust, liquid, materials, etc. enter the impact power box, resulting in serious equipment failure, which greatly reduces the use efficiency of the equipment. In order to reduce the damage to the seal by the reciprocating impact frame, it is required to ma...

Claims

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Application Information

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IPC IPC(8): E21C25/02E21C35/08E21C35/18E21C35/183F16J15/16
CPCE21C27/28E21C35/08E21C25/02E21C35/18E21C35/183E21C35/19F16J15/16
Inventor 刘素华
Owner 刘素华
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