Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Rare-earth alloy permanent magnet material preparation device and technique

A technology of permanent magnet materials and rare earth alloys, applied in the direction of magnetic materials, magnetic objects, electrical components, etc., can solve the problems affecting the quality of mass production, low working temperature stability, segregation of alloy ingot materials, etc., and achieve welding performance and resistance The effect of improving corrosion performance, improving current utilization rate, and improving actual coercive force

Inactive Publication Date: 2015-01-28
南京萨伯工业设计研究院有限公司
View PDF11 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the traditional process of preparing rare earth alloy permanent magnet materials is to obtain the rare earth metal oxides in the front stage through various processes such as proportioning and smelting in the subsequent stage. However, there are many human factors in the production process, which are difficult to control, which in turn affects the batch size. quality of production
Taking NdFeB as an example, the praseodymium, neodymium, iron, boron and other components separated by extraction are mixed and then added to a vacuum melting furnace for melting, and alloy ingots are obtained after melting. Affected by factors such as the uniformity of the previous mixing and the control of the time interval and amount of manual addition, it is easy to cause segregation of the alloy ingot material after smelting, thereby affecting the performance of the alloy ingot material and the effect of the subsequent process. The technical requirements are relatively high, and a vacuum reduction melting furnace is required, which has relatively high requirements for the production equipment of the enterprise, resulting in a relatively large initial production investment
[0004] In addition, the rare earth permanent magnet materials currently produced have low actual coercive force, low working temperature stability, and weak corrosion resistance, which have become the main factors limiting their development and application in aerospace, ships, and weapons.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Rare-earth alloy permanent magnet material preparation device and technique

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A kind of rare earth alloy permanent magnet material, according to the following table 1-1 for batching:

[0048] Table 1-1 Example 1 formula table

[0049] components

Nd+Pr

Dy

sc

B

co

Al

Fe

total

weight / kg

5.94

0.44

0.66

0.235

0.024

0.073

14.64

21.99

mass percentage / %

27

2

3

1.02

0.1

0.33

66.55

100

[0050] The preparation process of the above-mentioned rare earth alloy permanent magnet material of the present embodiment is as follows:

[0051] In the rare earth metal treatment tank 1, the rare earth raw materials are pretreated, acidolyzed, filtered, extracted and separated to obtain neodymium chloride, praseodymium chloride, dysprosium chloride and scandium chloride. The distribution ratio is required to prepare a chloride complex solution in the mixing tank 2, and settle the chloride complex solution to obtain the Nd Pr·Dy·Sc mixed coform, a...

Embodiment 2

[0056] A kind of rare earth alloy permanent magnet material, according to the following table 2-1 for batching:

[0057] Table 2-1 Example 2 formula table

[0058] components

Nd+Pr

Dy

sc

B

co

Al

Fe

total

weight / kg

5.5

0.66

0.88

0.24

0.033

0.092

14.61

22.015

mass percentage / %

25

3

4

1.04

0.15

0.42

66.39

100

[0059] The preparation process of the above-mentioned rare earth alloy permanent magnet material of the present embodiment is as follows:

[0060] In the rare earth metal treatment tank 1, the rare earth raw materials are pretreated, acidolyzed, filtered, extracted and separated to obtain neodymium chloride, praseodymium chloride, dysprosium chloride and scandium chloride. The distribution ratio is required to prepare a chloride complex solution in the mixing tank 2, and settle the chloride complex solution to obtain the Nd Pr·Dy·Sc mixed coform, a...

Embodiment 3

[0064] A kind of rare earth alloy permanent magnet material, according to the following table 3-1 for batching:

[0065] Table 3-1 Example 3 formula table

[0066] components

[0067] mass percentage / %

[0068] The preparation process of the above-mentioned rare earth alloy permanent magnet material of the present embodiment is as follows:

[0069] In the rare earth metal treatment tank 1, the rare earth raw materials are pretreated, acidolyzed, filtered, extracted and separated to obtain neodymium chloride, praseodymium chloride, dysprosium chloride and scandium chloride. The distribution ratio is required to prepare a chloride complex solution in the mixing tank 2, and settle the chloride complex solution to obtain the Nd Pr·Dy·Sc mixed coform, and then mix the Nd Pr·Dy·Sc mixed coform with other The prepared raw materials are put into the electrolytic furnace 6 for smelting so that the raw materials form molten alloy liquid, the smelting temperature is ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A rare-earth alloy permanent magnet material preparation device comprises a raw material treatment portion, a precipitation tank, an electrolytic furnace, a grinding mechanism, a stamping mechanism and a vacuum sintering furnace. The raw material treatment portion comprises a rare-earth metal treatment tank and a blending tank, a delivery pipe connected with the blending tank is arranged on the rear-earth metal treatment tank, the blending tank is connected with the precipitation tank through a complexing solution delivery pipe, the precipitation tank is connected with the electrolytic furnace, a feed inlet is arranged on one side of the electrolytic furnace, a casting chamber is arranged at the tail end of the electrolytic furnace and connected with a cooling chamber, the cooling chamber is connected with the grinding mechanism through a discharge pipe, and the grinding mechanism is connected with the stamping mechanism which is connected with the vacuum sintering furnace. The problem of segregation of alloy ingots is solved effectively, high temperature strength, structural stability, welding performance and corrosion resistance of the alloy ingots are improved beneficially due to addition of Sc, and the common electrolytic furnace can be used for smelting the alloy ingots by adopting mixture after Nd, Pr, Dy and Sc complexing.

Description

technical field [0001] The invention relates to the technical field of rare earth permanent magnet materials, in particular to a preparation device and a preparation process for rare earth alloy permanent magnet materials. Background technique [0002] Rare earth permanent magnet material is a kind of permanent magnet material with the highest comprehensive performance at present. , AlNiCo has superior performance; and due to the use of rare earth permanent magnet materials, it not only promotes the miniaturization and integration of permanent magnet devices, but also improves the performance of products. Scandium, as a transition group element and a rare earth element, is added to the alloy, which can not only significantly refine the grains of the as-cast alloy, increase the recrystallization temperature to improve the strength and toughness of the scandium alloy, but also significantly improve the weldability of the scandium alloy, Due to its heat resistance, corrosion r...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22F3/16B22F1/00C25C3/34H01F1/053
Inventor 张祝
Owner 南京萨伯工业设计研究院有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products