Multi-layer foam microcrystalline thermal insulation and decorative composite board and manufacturing method thereof
A composite board and microcrystalline material technology, applied in thermal insulation, building components, construction and other directions, can solve the problems of high cost, high quality hidden danger, waterproof penetration, etc., and achieve the effect of small specific gravity, low load bearing, and good heat insulation.
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[0047] The multi-layer foam microcrystalline thermal insulation and decorative composite board provided by the embodiment of the present invention is composed of 2 to 4 layers of microcrystalline materials with different functions, different dry density levels, different water absorption rates and thermal conductivity. layer, insulation layer, sound insulation layer and reinforcement layer.
[0048] Among them, the high-density microcrystalline material layer as the decorative layer is a decorative surface layer made of one or more of three materials: glass-ceramic frit, slag, and sand and gravel materials, and the thickness is 1 to 5% of the total thickness. , dry density is 2~2.8g / cm 3 , no pores;
[0049] The foamed glass-ceramic mixture of the low-density microcrystalline material layer used as the thermal insulation layer is made of foamed glass-ceramics with a closed cell rate ≥ 85%, the thickness is 0-60% of the total thickness, and the dry density is 0.2-0.5g / cm 3 , ...
Embodiment 1
[0079] Using a mill, process the glass-ceramic powder to 250 mesh, the foam material to 300 mesh, the glass powder and boron glass powder to 300 mesh, and the fly ash to 250 mesh.
[0080] In terms of weight percentage, take 86% of microcrystalline glass powder, 2% of carbon black, 3% of potassium phosphate, 1% of aluminum oxide, and 8% of glass powder, and mix and prepare the low-density microcrystalline material layer according to the components and dosage. 80% of glass-ceramic powder, 6% of calcium carbonate, 3% of borax, 2% of zinc oxide, 1% of sodium nitrate, and 8% of boron glass powder are mixed according to the components and dosage. Get the foamed microcrystalline mixture of medium and low-density microcrystalline material layer; get 75% of microcrystalline glass powder, 1.5% of graphite, 1.2% of borax, 0.3% of potassium phosphate, and 22% of fly ash, and mix according to the components and dosage Formulation A foamed crystallite mix is produced to form a layer of m...
Embodiment 2
[0084] Use a mill to process the glass-ceramic powder to 250 mesh, the foam material to 300 mesh, the glass powder and boron glass powder to 300 mesh, and the fly ash to 250 mesh.
[0085] In terms of weight percentage, take 80% of microcrystalline glass powder, 5% of silicon carbide, 3% of borax, 2% of sodium nitrate, and 10% of glass powder, and mix and prepare the low-density microcrystalline material layer according to the components and dosage. Foam crystallite mixture: take 75% of glass-ceramic powder, 5% of carbon black, 5% of borax, 2% of zinc oxide, 1% of sodium nitrate, and 12% of boron glass powder, and mix and prepare according to the components and dosage Foamed microcrystalline mixture of medium and low density microcrystalline material layer; take 75% of microcrystalline glass powder, 1.5% of graphite, 1.2% of borax, 0.3% of potassium phosphate, and 22% of fly ash, and mix the ingredients according to the components and dosage A foamed crystallite mix is produ...
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