Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for separating and recovering iron from red mud

A technology of separation and recovery and red mud, applied in the field of comprehensive utilization of waste red mud, can solve the problems of slow decomposition rate of ferric oxalate solution in sunlight, large consumption of reagents, pollution, etc., to achieve resource utilization, simple and thorough separation , the effect of reducing environmental pollution

Inactive Publication Date: 2014-07-16
CENT SOUTH UNIV
View PDF2 Cites 38 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Reduction of red mud by adding carbon after pickling can solve the problem of excessive alkali and iron oxide. However, the reduction process needs to be heated to 1300°C, which consumes a lot of energy and is not economically cost-effective, so it is difficult to apply in industry
The efficiency of leaching iron oxide in red mud with oxalic acid is very high, but the obtained iron oxalate solution has a slow solar decomposition speed, a fast ultraviolet light decomposition speed, and high energy consumption. The loss of oxalic acid during the photolysis process is serious, and the processing cost is high. accept
In addition, red mud is directly leached with oxalic acid solution to remove iron, and about 10% of the oxalic acid is converted into sodium oxalate or sodium hydrogen oxalate and other oxalates remain in the leaching residue, resulting in a large consumption of reagents for the red mud oxalic acid leaching process for iron removal , economically uneconomical
At present, there is no ideal comprehensive method of separating and recycling iron from red mud in the world, and a large amount of red mud can only be stored, causing serious waste of resources and environmental pollution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for separating and recovering iron from red mud
  • Method for separating and recovering iron from red mud
  • Method for separating and recovering iron from red mud

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Take 100g of red mud, add water to slurry according to the solid-to-liquid ratio of 1:4g / mL, and add sulfuric acid to adjust the pH value of the solution to 6.5, stir and wash at 50°C for 0.5h, filter, and add 2000ml of oxalic acid with a concentration of 0.5mol / L to the filter cake In the solution, stirring and leaching at room temperature for 4 hours, filtering to obtain iron-removing red mud and leachate containing iron oxalate. Sampling and testing after drying the iron-removing red mud, adding CaO / CaCO to the leaching solution containing iron oxalate 3 A mixture with a molar ratio of 1:6, adjust the pH of the solution to 7.5, stir at 40°C for 1 hour, and filter to obtain a mixed filter residue and filtrate of calcium oxalate and ferric hydroxide. The filtrate is returned to prepare the red mud leachate, and the filter residue is first added with saturated CaCl with a HCl concentration of 2mol / L at a solid-to-liquid ratio of 1:1g / ml 2 solution, after slurrying for ...

Embodiment 2

[0040] Take 100g of red mud, first add 100ml of sulfuric acid solution with a concentration of 1mol / L, then add 1000ml of oxalic acid solution with a concentration of 1.5mol / L, stir and leach at 50°C for 2.5h, and filter to obtain iron-removing red mud and leachate containing iron oxalate. Sampling and testing after iron removal red mud was dried, leachate containing iron oxalate was used as catholyte, sulfuric acid-sodium sulfate saturated solution was used as anolyte, control cell voltage was 3.7V, current density was 0.8A / cm 2 , membrane electrolysis, ferrous oxalate is precipitated in the catholyte. The ferrous oxalate obtained by filtration is mixed with 6mol / L hydrochloric acid solution at a solid-to-liquid ratio of 1:3g / ml, stirred at 65°C for 0.5h, cooled to 5°C, stirred for 5h to crystallize oxalic acid, filtered to obtain oxalic acid crystals and solution of ferrous chloride. The obtained oxalic acid is used to prepare red mud leachate. Add ammonia water to the sol...

Embodiment 3

[0043] Take 100g of red mud and add 1500ml of oxalic acid solution with a concentration of 1mol / L, stir and leach at 80°C for 1h, filter to obtain iron-removing red mud and leachate containing iron oxalate. After drying the red mud for iron removal, take a sample for analysis, add iron powder to the leaching solution containing iron oxalate according to 1.1 times the stoichiometric number of Fe(III) reduced to Fe(II), stir at room temperature for 3 hours, precipitate ferrous oxalate, filter, The ferrous oxalate filter residue and the solution after reducing iron precipitation are obtained. The resulting reduced iron-precipitated solution is returned to prepare red mud leaching solution, and the obtained ferrous oxalate filter residue is added to 6mol / L sulfuric acid solution at a solid-to-liquid ratio of 1:4g / ml, stirred at 95°C for 0.5h, and filtered while hot to obtain sulfuric acid Ferrous filter residue and mixed solution containing sulfuric acid and oxalic acid. After th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method for separating and recovering iron from red mud. The method is characterized by comprising the steps: of leaching out and removing iron from the red mud by using an oxalic acid solution, and filtering to obtain iron-free red mud and an iron oxalate-containing leaching solution, wherein the obtained iron-free red mud can be used as a raw material for producing cement and fireproof bricks; iron oxalate in the obtained leaching solution is reduced to ferrous oxalate through membrane electrolysis or adding a reducing agent and ferrous oxalate is precipitated out, or iron in the solution is separated by directly neutralizing and precipitating an iron hydroxide and oxalate mixture; obtained ferrous oxalate is decomposed to obtain oxalic acid and an iron-containing compound; the obtained iron hydroxide and oxalate mixture is selectively leached out, separated and recovered to obtain oxalic acid and an iron-containing compound; the process of returning recovered oxalic acid to the red mud to leach out and remove iron is cyclically used. The method has the characteristics of short technological process, good iron separation effect, simplicity and convenience in operation, environmental friendliness and the like, and is suitable for large-scale industrialized application.

Description

technical field [0001] The invention belongs to the field of chemical metallurgy, and in particular relates to a method for separating and recovering iron from red mud, which is suitable for the comprehensive utilization of waste red mud produced in the alumina production process. Background technique [0002] Red mud is a solid waste produced in the alumina production process. It is red because it contains a large amount of iron oxide, so it is called red mud. Red mud is a residue formed in a high-alkalinity sodium aluminate solution. Although rinsed with water, it is still alkaline, which brings great difficulties to the storage and utilization of red mud. The output of red mud is about 1 to 1.2 times that of alumina. At present, the annual output of red mud in the world exceeds 50 million tons, and the stacking of red mud has become a worldwide problem. [0003] In addition to residual alkali, red mud is mainly composed of alumina, silica, calcium oxide, iron oxide, etc....

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C01G49/00
Inventor 王学文杨洋马艺骞王明玉
Owner CENT SOUTH UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products