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A kind of highly flame-retardant rigid polyurethane foam and its preparation method

A technology of rigid polyurethane and foamed plastics, applied in the field of polyurethane materials and their preparation, can solve the problems of poor flame retardant effect, poor dispersion performance, etc., and achieve the effects of low cost of raw materials, improved flame retardancy, and simple preparation steps

Active Publication Date: 2015-10-21
ZHENJIANG SANWA FLAME RETARDANT ENG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the past two decades, my country has developed a variety of new flame retardants, such as dimethyl methylphosphonate (DMMP), trichloroethyl phosphate (TCEP), tris (2,3-dibromopropyl) melamine Phosphorus- and halogen-containing organic liquid flame retardants such as ester (TBC) can increase the oxygen index to about 26%, but there is still a certain gap with the fire safety requirements for building insulation materials
And halogen-containing flame retardants will release a large amount of corrosive and highly toxic hydrogen halide gas when they burn, thus casting a shadow over their development prospects.
The flame retardant of polyurethane can also use solid flame retardants such as ammonium polyphosphate, borate, aluminum hydroxide, melamine, etc., but because of its poor dispersion in the polyurethane material system, the flame retardant effect is not good

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] 1. Prepare polyurethane composition A

[0025] Weigh 200g combined polyether, 7.5g aluminum hypophosphite, 7.5g aluminum phenylphosphinate, 7.5g dimethyl methylphosphonate and 7.5g methylphosphonic acid bis(2-methyl-5-ethyl- 2-oxo-1,3,2-dioxaphosphorinyl-5-methylene) ester compound flame retardant, 14g of HCFC-141b, 2g of L-6900L, 3g of dimethyl The HT-5050 and 50g glass fibers of ethanolamine, 1.5g are uniformly mixed to make polyurethane composition A;

[0026] 2. Control material temperature and mold temperature

[0027] The material temperature of isocyanate and polyurethane composition A is controlled at 25° C., and then 300 g of isocyanate is weighed, added to polyurethane composition A, and stirred evenly with an electric stirrer;

[0028] 3. Foam molding of PU hard foam

[0029] Pour the homogeneously mixed solution in step 2 into a mold to make it foam. After the foam is solidified and demoulded, place it in an oven and mature it at 70°C for 2 hours to obtai...

Embodiment 2

[0032] 1. Prepare polyurethane composition A

[0033] Weigh 200g of combined polyether, 10g of aluminum hypophosphite, 10g of aluminum phenylphosphinate, 10g of dimethyl methylphosphonate and 10g of methylphosphonic acid bis(2-methyl-5-ethyl- 2-oxo-1,3,2-dioxaphosphorinyl-5-methylene) ester compound flame retardant, 16g of HCFC-141b, 3g of L-6900L, 4g of dimethyl The HT-5050 and 60g glass fibers of ethanolamine, 2.0g are mixed uniformly to make polyurethane composition A;

[0034] 2. Control material temperature and mold temperature

[0035] The material temperature of isocyanate and polyurethane composition A is controlled at 26°C, and then 310g of isocyanate is weighed, added to polyurethane composition A, and stirred evenly with an electric stirrer;

[0036] 3. Foam molding of PU hard foam

[0037]Pour the uniformly mixed solution in step 2 into the mold to make it foam. After the foam is solidified and demoulded, place it in an oven and mature it at 75°C for 2.5 hours t...

Embodiment 3

[0040] 1. Prepare polyurethane composition A

[0041] Weigh 200g of combined polyether, 15g of aluminum hypophosphite, 10g of aluminum phenylphosphinate, 15g of methylphosphonic acid dimethyl and 10g of methylphosphonic acid bis(2-methyl-5-ethyl- 2-oxo-1,3,2-dioxaphosphorinyl-5-methylene) ester compound flame retardant, 15g of HCFC-141b, 2.5g of L-6900L, 4g of dimethyl The HT-5050 and 40g glass fibers of ethanolamine, 2.5g are uniformly mixed to make polyurethane composition A;

[0042] 2. Control material temperature and mold temperature

[0043] The material temperature of isocyanate and polyurethane composition A is controlled at 27°C, and then 300g of isocyanate is weighed, added to polyurethane composition A, and stirred evenly with an electric stirrer;

[0044] 3. Foam molding of PU hard foam

[0045] Pour the homogeneously mixed solution in step 2 into a mold to make it foam. After the foam is solidified and demoulded, place it in an oven and mature it at 80°C for 2 ...

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PUM

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Abstract

The invention discloses high-flame retardant rigid polyurethane foaming plastic and a preparation method thereof. The preparation method comprises the following steps: evenly mixing polyol, a compound flame retardant, a foaming agent, a foam stabilizer and a catalyst to prepare a polyurethane composition A; controlling the material temperature and mould temperature, adding isocyanate into A, and stirring evenly; and pouring the evenly mixed liquid into a mould for foaming to obtain the high-flame retardant rigid polyurethane foaming plastic after foaming and curing. According to the high-flame retardant rigid polyurethane foaming plastic and the preparation method, halogen-free environment-friendly solid flame retardant aluminum hypophosphite, phenyl aluminum hypophosphite, and halogen-free liquid flame retardant dimethyl methylphosphonate are adopted for being compounded with cyclic phosphonate flame retardant to replace a conventional halogen-containing flame retardant, and a dispersant is adopted for enabling the solid-phase flame retardant to be evenly dispersed in the liquid-phase flame retardant, so as to achieve the effect of efficient synergistic flame retardance, effectively solve the problem that ordinary rigid polyurethane foam plastic is poor in flame retardance, meanwhile also maintain various superior performances of PU (Polyurethane) rigid foam.

Description

technical field [0001] The invention relates to a polyurethane material and a preparation method thereof, in particular to a high flame-retardant rigid polyurethane foam and a preparation method thereof. Background technique [0002] Rigid polyurethane foam (referred to as PU rigid foam) is one of the most important varieties of polyurethane material systems, with excellent physical and mechanical properties, acoustic properties, electrical properties, and acid and alkali resistance. Its closed cell rate is above 90%. It is a hydrophobic material with good moisture-proof and waterproof performance, good sound insulation and shockproof performance, and has strong adhesion with various materials, so it is widely used as a petrochemical pipeline. , refrigeration equipment, transportation equipment and building insulation materials. However, due to its low density, large specific surface area, and poor flame retardancy, the PU rigid foam without flame-retardant treatment is a f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J9/14C08J9/08C08L75/08C08K13/04C08K3/32C08K5/5313C08K5/5333C08K5/5357C08K7/14C08G18/66C08G18/48
Inventor 杨锦飞王国华职慧珍王仲华杨旭锋黄小冬
Owner ZHENJIANG SANWA FLAME RETARDANT ENG TECH CO LTD
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