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Preparation method of tabular corundum phase aluminum oxide powder for electronic material polishing

A phase alumina, electronic material technology, applied in the field of abrasive manufacturing, can solve the problems of no crystal size and particle size distribution, different thickness, small thickness, etc., to achieve the effect of high corundum phase content, low impurity content, and avoiding damage

Active Publication Date: 2015-02-11
郑州玉发精瓷科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the flaky alumina obtained by the above-mentioned manufacturing method is all circular flakes, and there is no specific crystal size and particle size distribution. Although some patents mention the aspect ratio and diameter of the crystal, there is no special requirement for the thickness. The fine powder has the same diameter and different thickness. In the working state, some particles can hardly achieve any grinding and polishing effect because of their small thickness, which cannot meet the requirements for grinding and polishing of electronic materials.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Dehydrate aluminum hydroxide at 400°C for 25 seconds to obtain alumina raw material with a ρ phase content of 50%; mix aluminum fluoride, boric acid and aluminum hydroxide at a ratio of 1:1:1 and grind for 12 hours to obtain a powder Additives; then add the powder additives into the rho phase alumina raw material at a mass ratio of 0.6% and grind together for 6 hours, then put it into a shuttle kiln for calcination, raise the temperature to 1450°C, and keep it warm for 6 hours to obtain hexagonal tablets corundum phase alumina aggregates; the obtained flake corundum phase alumina aggregates are ground in a batch roller ball mill, and the obtained powder is classified by sedimentation method to obtain six Polygonal corundum phase alumina powder.

Embodiment 2

[0023] Dehydrate aluminum hydroxide at 650°C for 20 seconds to obtain alumina raw material with a ρ phase content of 60%; mix aluminum fluoride, boric acid and aluminum hydroxide at a ratio of 1:1:1 and grind for 15 hours to obtain a powder Additives; then add the powder additives into the ρ-phase alumina raw materials at a mass ratio of 3.0% and grind them together for 8 hours, then put them into a shuttle kiln for calcination, heat up to 1550°C, and keep warm for 8 hours to obtain hexagonal tablets corundum phase alumina aggregates; the obtained flake corundum phase alumina aggregates are ground in a batch roller ball mill, and the obtained powder is classified by sedimentation method to obtain six Polygonal corundum phase alumina powder.

Embodiment 3

[0025] Dehydrate aluminum hydroxide at 900°C for 15 seconds to obtain an alumina raw material with a ρ phase content of 80%; mix ammonium fluoride, boric acid and aluminum hydroxide in a ratio of 1:1:1 and grind for 15 hours to obtain a powder Additives; then add the powder additives into the rho phase alumina raw material at a mass ratio of 6.0% and grind together for 12 hours, then put it into a shuttle kiln for calcination, raise the temperature to 1600°C, and keep it warm for 12 hours to obtain hexagonal tablets corundum phase alumina aggregates; the obtained flake corundum phase alumina aggregates are ground in a batch roller ball mill, and the obtained powder is classified by sedimentation method to obtain six Polygonal corundum phase alumina powder.

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Abstract

The invention discloses a preparation method of flaky corundum phase alumina powder for electronic material polishing. Firstly, aluminum hydroxide is rapidly dehydrated at a certain temperature to generate rhodium phase alumina; fluoride, boric acid and aluminum hydroxide are proportionally The powder additive is obtained by mixing and grinding; the mixed material is obtained by mixing the powder additive in proportion to the ρ-phase alumina; the mixed material is calcined at 1450-1600°C for 2-12 hours, and then ground, classified and dried , you can get flaky corundum phase alumina powder with a single particle crystal thickness of 1-2 microns and a diameter of 8-25 microns. The powder particles prepared by the method of the present invention have low Na2O impurity content, high corundum phase content, and have a special hexagonal sheet structure. When used as abrasives, they can always be in a state of surface-to-surface combination with the processed surface during the grinding and polishing process. , to achieve the effect of grinding and polishing, and meet the technological requirements of polishing electronic materials such as silicon wafers and electronic flat glass.

Description

technical field [0001] The invention relates to the manufacture of abrasive materials, in particular to a method for preparing flaky corundum phase alumina powder for electronic material polishing. Background technique [0002] Corundum phase alumina is the most stable phase among all phases of alumina, with a Mohs hardness of up to 9 and high mechanical strength, so it is widely used in the abrasives industry to grind or polish the surface of the processed object. The corundum phase alumina used for abrasives is generally divided into two categories, one is fused corundum phase alumina, such as white corundum, brown corundum, zirconium corundum, etc., the particle shape of this kind of alumina is irregular, with edges and corners ; One is sintered corundum phase alumina, and most of these aluminas have obvious morphological characteristics, such as spherical, columnar, or flaky. [0003] Patent CN1092381A describes a grading method of flaky alumina; patent CN101182017A des...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01F7/02
Inventor 刘新红
Owner 郑州玉发精瓷科技有限公司
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