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A portable wire cutting saw

A wire cutting saw, portable technology, applied in the field of portable wire cutting saw, can solve the problem of inconvenient wire cutting, etc., and achieve the effect of small size, stable discharge, and simple structure

Inactive Publication Date: 2015-08-26
ANHUI UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The invention provides a portable wire cutting saw using a new type of electrode wire, aiming at the inconvenient wire cutting of workpieces that are difficult to disassemble and carry in the prior art on a machine tool.

Method used

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  • A portable wire cutting saw
  • A portable wire cutting saw
  • A portable wire cutting saw

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] In conjunction with the accompanying drawings, a portable wire saw of the present embodiment (such as figure 1shown), including saw body 1, handle 21, water inlet pipe 3, electrode wire 4, universal water spray pipe 8 and electrode wire 9, and also includes front winding mechanism, front wire guiding mechanism, rear guiding wire mechanism and rear winding wire Mechanism; the saw body 1 is fixedly connected with the handle 21, and the saw body 1 is a bow-shaped structure. In this embodiment, the saw body 1 adopts nylon 6 engineering plastics produced by Baling Branch of China Petroleum and Chemical Corporation. Plastic has good comprehensive properties, including mechanical properties, heat resistance, wear resistance, chemical resistance and self-lubrication, and has a low coefficient of friction, has certain flame retardancy, and is easy to process. The end of the saw body 1 away from the handle 21 is provided with a front wire guide mechanism, and the end of the saw b...

Embodiment 2

[0052] A portable wire cutting saw of this embodiment has the same basic structure as that of Embodiment 1, except that the front guide wheel 7, the rear guide wheel 10 and the guide wheel pin 11 of this embodiment are made of brass, in order to ease the operation The labor intensity of personnel, improve the stability of the movement of electrode wire 9, the rear wire winding wheel 2 is driven by a DC motor, the particle diameter of the insulating resin particles 16 is 100 μm, and the distance between two adjacent insulating resin particles 16 is 2 times particle size, the roughness of the groove surface is Rz100μm.

[0053] A kind of using method of portable wire cutting saw of this embodiment, its basic steps are the same as embodiment 1, the difference is:

[0054] In step 1, use high-pressure gas atomization to spray atomized liquid insulating resin on the surface of the wire electrode 9 for wire cutting, the particle size of the insulating resin particles 16 is 100 μm, a...

Embodiment 3

[0059] A portable wire cutting saw of this embodiment has the same basic structure as that of Embodiment 1, except that the front guide wheel 7, rear guide wheel 10 and guide wheel pin 11 of this embodiment are made of brass, and insulating resin particles The particle size of 16 is 200 μm, the distance between two adjacent insulating resin particles 16 is 0.5 times the particle size, and the roughness of the groove surface is Rz150 μm.

[0060] A kind of using method of portable wire cutting saw of this embodiment, its basic steps are the same as embodiment 1, the difference is:

[0061] In step 1, use high-pressure gas atomization to spray atomized liquid insulating resin on the surface of the wire electrode 9 for wire cutting. The particle size of the insulating resin particles 16 is 200 μm, and the distance between two adjacent insulating resin particles 16 is 0.5 times particle size.

[0062] In step 3, adjust the tension of the electrode wire 9 to 5N.

[0063] In step ...

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Abstract

The invention discloses a portable wire cutting saw and relates to the technical field of wire cutting. The wire cutting saw comprises a saw body, universal spray pipes, a wire electrode, a front wire winding mechanism, a front wire guiding mechanism, a rear wire guiding mechanism and a rear wire winding mechanism, wherein the saw body is fixedly connected with a handle, the front wire guiding mechanism is arranged at the end of the saw body, which is far from the handle, and the rear wire guiding mechanism is arranged at the end of the saw body, which is close to the handle; the front wire winding mechanism is located above the front wire guiding mechanism, and the rear wire winding mechanism is located above the rear wire guiding mechanism; one end of the wire electrode is wound on the front wire winding mechanism, the wire electrode sequentially passes through the front wire guiding mechanism and the rear wire guiding mechanism, and the other end of the wire electrode is wound on the rear wire winding mechanism. The using steps of the wire cutting saw comprise preparing the wire electrode, mounting the wire electrode, adjusting the tensioning force, spraying a working solution, starting wire cutting, dismounting for standby use after the cutting is finished. The wire cutting saw can realize narrow-slit cutting, cutting of workpieces with large thicknesses, good cutting surface texture and any curvilinear cutting.

Description

technical field [0001] The invention belongs to the technical field of wire cutting, and more specifically relates to a portable wire cutting saw. Background technique [0002] EDM technology is a processing method that uses spark discharge to remove materials without macroscopic cutting force. It can process various conductive materials with high hardness, high toughness, high viscosity and high brittleness. Wire cutting technology is a kind of electric discharge machining technology, which uses conductive metal wire as electrode, and uses the spark discharge between the wire and the workpiece to etch the workpiece material. Wire cutting technology is widely used. It can cut metal plates with a thickness of more than 1m with extremely thin electrode wires, and can also cut semiconductors or metal plates with a thickness of no more than 100 μm, and the slit is extremely narrow, which can reach less than 100 μm. [0003] In the prior art, wire cutting of workpieces is mostly...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23H7/02B23H7/08B23H7/10
Inventor 鲁勋洲
Owner ANHUI UNIVERSITY OF TECHNOLOGY
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