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High-performance cast-in-place foam concrete and preparation method thereof

A foamed concrete, high-performance technology, used in ceramic products, other household appliances, applications, etc., can solve the problems of uneven distribution, difficult to uniform foam and slurry, and fast foam defoaming process, avoiding the increase of bulk density, Reasonable stirring process and the effect of improving bonding strength

Inactive Publication Date: 2014-01-15
沈阳红姗石新型建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of thermal insulation, low-quality and low-performance cast-in-place construction accounts for about 90%. There are very few high-performance cast-in-place products and high-performance foam concrete products that meet the technical requirements. The existing defects: ① In the secondary During the stirring process, the lower the dry density, the more difficult it is to mix the foam and the slurry evenly, which will lead to uneven foam pore size and distribution, low strength, and reduced thermal conductivity; ②During the secondary stirring process, with the loss of foam, The slurry will be gradually diluted, which will cause the aggregate to settle and cannot be evenly distributed in the slurry, making it difficult to guarantee the construction and strength; ③The strength and thermal conductivity conflict. If you want to reduce the thermal conductivity, you need to increase the foam in the foam concrete. content, that is, the porosity, which leads to a decrease in strength; ④The pore wall structure components in foam concrete are unreasonable, forming incompletely closed pores, resulting in increased water absorption and reduced thermal conductivity; ⑤Ordinary Portland cement has a long setting time and foam The defoaming process is fast, which leads to the occurrence of mold collapse; ⑥The addition of sulphoaluminate cement will pulverize after a certain period of time as the external environment changes

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Preparation of high-performance cast-in-place foam concrete: Mix 150kg of cement, 115kg of admixture, 80kg of light aggregate, 155kg of water, 2.0kg of admixture and 2.0kg of modifier, and stir at 30r / min for 3min to obtain a mixed slurry At the same time, use a foaming machine to pass through 20.80kg of water, 1.04kg of foaming agent, and dilute the foaming agent aqueous solution obtained by 20 times to make a foam, and finally add the foam into the mixture slurry to mix and stir at a rate of 80r / min 2 minutes, the material is poured into the mold or pumped into the mold, cured and formed, and the cast-in-place foam concrete is obtained.

[0022] Described foam is that 1.04kg blowing agent is added into 20.80kg water and dilutes, wherein the mass ratio of diluting blowing agent water and blowing agent is 1:20; Described cement is Liaoning Zhongbei Jianba brand cement strength grade P. Ordinary Portland cement of O42.5; the admixture is slag powder and fly ash, and the ...

Embodiment 2

[0024] Preparation of high-performance cast-in-place foam concrete: Mix 165kg of cement, 130kg of admixture, 150kg of light aggregate, 167kg of water, 3.0kg of admixture and 2.5kg of modifier, and stir at 40r / min for 3min to obtain a mixed slurry At the same time, use a foaming machine to dilute 13.40kg of water, 0.67kg of foaming agent, and the foaming agent aqueous solution obtained by diluting 20 times to make a foam, and finally add the foam to the mixture slurry and mix and stir for 2min at a rate of 80r / min , the material is poured into the mold or pumped into the mold, cured and formed, and the cast-in-place foam concrete is obtained.

[0025] The foaming agent aqueous solution is that 0.67kg foaming agent is added into 13.40kg water and diluted, wherein the mass ratio of the water used to dilute the foaming agent and the foaming agent is 1:20; the cement is Liaoning Zhongbei Jianba brand cement strength grade Ordinary Portland cement of P.042.5; the admixture is slag p...

Embodiment 3

[0027] Preparation of high-performance cast-in-place foam concrete: Mix 175kg of cement, 175kg of admixture, 180kg of light aggregate, 167kg of water, 3.6kg of admixture and 3.6kg of modifier, and stir at 40r / min for 3min to obtain a mixed slurry At the same time, use a foaming machine to dilute 8.20kg of water, 0.41kg of foaming agent, and the foaming agent aqueous solution obtained by diluting 20 times to make a foam, and finally add the foam to the mixture slurry and mix and stir for 2min at a rate of 80r / min. , the material is poured into the mold or pumped into the mold, cured and formed, and the cast-in-place foam concrete is obtained.

[0028]The foaming agent aqueous solution is that 0.41kg foaming agent is added into 8.20kg water and diluted, wherein the mass ratio of the water used to dilute the foaming agent and the foaming agent is 1:20; the cement is Liaoning Zhongbei Jianba brand cement strength grade Ordinary Portland cement of P.042.5; the admixture is slag pow...

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Abstract

The invention belongs to the technical field of an energy-saving building material, and relates to high-performance cast-in-place foam concrete and a preparation method thereof. The high-performance cast-in-place foam concrete is prepared from the following raw materials in parts by weight: 100-520 parts of cement, 25-180 parts of admixture, 80-320 parts of lightweight aggregate, 0.8-6.4 parts of foaming agent, 75-300 parts of water, 1.6-12 parts of additive and 2-28 parts of modifier in a mixing manner. The foam concrete prepared by the preparation method is light in weight, high in strength, excellent in waterproofness, good in heat preservation effect, free of poison, durable and the same as a building in service life, and is suitable for casting internal and external wall bodies in place, roof and ground heat preservation and foundation pit backfill of a pier pavement and the like.

Description

technical field [0001] The invention belongs to the technical field of building thermal insulation and energy-saving materials, and relates to a high-performance cast-in-place foam concrete and a preparation method thereof. Background technique [0002] At present, my country's development has been advocating low-carbon environmental protection, energy conservation and emission reduction, and lightweight and thermal insulation of building materials. Among the organic materials commonly used in the building insulation material market, such as polystyrene foam board, phenolic foam board, etc., their fire performance is extremely poor and they are easy to burn. The best phenolic foam can only reach B1 level, and has poor weather resistance and long service life. Short and expensive to replace. Among inorganic thermal insulation materials: foam glass, foam aluminum, and foam ceramics have high cost prices; although fiber thermal insulation materials such as rock wool are slight...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B38/02
Inventor 李承吉
Owner 沈阳红姗石新型建材有限公司
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