Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Film sintered electromagnetic wire induction heating bonding system and method for making the electromagnetic wire

A technology of induction heating and induction heating devices, which is applied in the direction of cable/conductor manufacturing, circuits, electrical components, etc., can solve problems such as troublesome operation, affecting production progress and production efficiency, and unfavorable stable quality of electromagnetic wires, and achieves simple and convenient operation, Improved production efficiency and stable product quality

Active Publication Date: 2016-01-20
SUZHOU GUANLONG MAGNET WIRE
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But when adopting the sintering machine in the prior art to produce, there is always the following problem: when the equipment is stopped, in the induction coil of the induction heating device and that section of the film from the induction heating device to the compacting device is not firmly bonded to the conductor; For this problem, the current method is to pull the conductor back to remove the weakly bonded electromagnetic wire and then connect it to the film for production. However, this operation is troublesome, affecting the production schedule and production efficiency. At the same time, it artificially increases the electromagnetic wire product. The insulation layer joint is not conducive to the stable quality of the final product of the electromagnetic wire, especially for the appearance, size, electrical performance and other quality of the product.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Film sintered electromagnetic wire induction heating bonding system and method for making the electromagnetic wire
  • Film sintered electromagnetic wire induction heating bonding system and method for making the electromagnetic wire
  • Film sintered electromagnetic wire induction heating bonding system and method for making the electromagnetic wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0024] The present invention will be described in detail below:

[0025] As shown in the accompanying drawings, a thin film sintering electromagnetic wire induction heating bonding system includes a wire rack, a straightening device for straightening the conductor, a polishing machine for removing burrs on the conductor, and Water washing device for cleaning conductors, air-drying device for air-drying conductors, wrapping device for wrapping film on conductors, crawler traction device for pulling magnet wires Heating induction heating device 1, rolling device 2 for rolling the heated electromagnetic wire, oven 3 for consolidating and heating the rolled electromagnetic wire, cooling the baked electromagnetic wire Water-cooled drying device, wire take-up machine.

[0026] The induction heating device 1 includes an induction heating device body 4 capable of moving back and forth, and a high-frequency induction heating coil body 5 fixedly arranged on the induction heating device...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a thin film sintering electromagnetic wire induction heating bonding system and a method for manufacturing an electromagnetic wire. The system comprises a paying-off rack, a straightening device, a polishing machine, a water scrubbing device, an air drying device, a lapping device, a crawler, an induction heating device, a rolling device, an oven, a water-cooling blow-drying device and a take-up machine. Both the induction heating device and the rolling device can move back and forth. Because the induction heating device and the rolling device can move back and forth, when shutdown occurs to equipment, a thin film, namely a thin film located between a pressing device and the induction device, heated by the induction heating device can also be rolled by the rolling device to be tightly attached to a conductor, and therefore the problem that the thin film located between the pressing device and the induction device cannot be firmly bonded each time shutdown occurs to the equipment is solved; operation is simple and convenient, production efficiency is improved, and quality of products is stable.

Description

technical field [0001] The invention relates to a film sintering electromagnetic wire induction heating bonding system and a manufacturing method of the electromagnetic wire. Background technique [0002] Induction heating in the field of electromagnetic wire manufacturing refers to the use of a high-frequency power supply through a high-frequency induction coil to tightly sinter the film insulation layer on the conductor at a certain temperature. The prior art often uses a sintering machine such as the announcement number CN101738085A for processing. . But when adopting the sintering machine in the prior art to produce, there is always the following problem: when the equipment is stopped, in the induction coil of the induction heating device and that section of the film from the induction heating device to the compacting device is not firmly bonded to the conductor; For this problem, the current method is to pull the conductor back to remove the weakly bonded electromagnet...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01B13/00
Inventor 郑一帆
Owner SUZHOU GUANLONG MAGNET WIRE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products